Baking & Snack - September 2023 - 88

ARTISAN BREAD PROCESSING
" The parameters of the equipment enable bakers to
adjust the crumb honeycomb according to the market
expectations, " he said. " The M-RT moulder also allows
them to obtain a thin crust with less flour as the dough
piece is constantly in motion. This ensures a shiny and
golden colored crust. "
At the sheeter, Hans Besems, executive product manager,
AMF Tromp, part of AMF Bakery Systems, added
that the company's sheeting technology lets bakers produce
a wide range of goods while still maintaining artisan
appearance, taste and texture.
" With newer sheeting systems, flour removal from the
bottom of the dough sheet, in-line rounding systems,
and the use of robots for specific tasks/actions can significantly
reduce labor costs and improve product consistency, "
he said.
Larger sheeting systems are great for boosting production
speeds, throughput and product uniformity.
And while this may be just what some commercial operations
need, for artisan bakers the result could be a
significant degradation in product quality.
" They don't want to ram product out the door, " Mr.
Magistrelli said. " The process is a very special part of
what they do. "
To increase output without decreasing quality, he noted
bakers can opt for lines that are wider, not faster.
" You're increasing output without giving up some of
that process time, " he explained.
Rademaker offers working widths ranging from 600
mm (24 inches) to 1,200 mm (48 inches).
Labor savings can also be found in the transferring
and loading of artisan products onto peel or boards, Mr.
Magistrelli said, a process that generally takes a series of
people to complete.
" There are often many products made on an artisan
line - that variety comes with the territory, " he explained.
" Being able to maximize the physical space a
tray has is critical; you want to put those products on
there in the best orientation. "
Mr. Besems observed that the biggest labor-saving opportunity
is in the finishing area of the bakery.
" In decoration, AMF Tromp offers targeted application
of seeds, corn, bran or cheese onto bread, ensuring
toppings are applied to an exact spot on top of the
bread as to not waste expensive toppings, which leads
to increased savings and thus a short ROI on the automated
machine. "
Adjusting to automation
Adding automation into a process as delicate and handson
as artisan bread production can be daunting, with
many potential opportunities for the bread to lose that
artisan quality along the way.
88 Baking & Snack September 2023 / www.bakingbusiness.com
KEEP IT UNDER
CONTROL
Perfecting artisan bread requires careful attention
to detail, and the adoption of digital
controls help automated and semi-automated
bakeries monitor these details to
improve product quality and consistency.
Shawn Hasley, director of food systems
sales and services, Zeppelin Systems USA,
noted controls can be implemented to
monitor fermentation, including key parameters
like time and temperature.
" This will ensure fairly consistent
finished product if the dough is right, " he
said.
Jerry Murphy, vice president of sales,
Gemini Bakery Equipment/KB Systems,
added that managing these parameters
and other key process steps can be an easy
way for artisan bakers to see how effective
their current production process is.
" There are infrared thermometers, rack
tracking systems, timers, etc., that are relatively
inexpensive to aid in better understanding
the baseline, " he explained.
And with the expanding Internet of
Things (IoT), Ronald Falkenberg, regional
sales director, USA and Canada, Diosna,
noted that digital controls can be added to
smartphones to allow bakers and suppliers
to quickly monitor and adjust equipment.
With AMFConnect, bakery data is available
across operator stations in the facility
and via remote smartphone access, allowing
for real-time access and adjustments.
AMF's Bakery Intelligence portfolio of
digital automated offerings allows bakers
to improve consistency while reducing
downtime, error, food waste and more,
said Scott Walker, director of corporate engineering,
AMF Bakery Systems. The company's
Sustainable Oven Service (SOS), for
example, continuously monitors oven performance
to help bakers improve efficiency
while maintaining artisan integrity.
" The SOS uses KPIs like occupancy
rates, availability, baking conditions and
eco-efficiency to establish key benchmarks
and optimize oven performance, " he said.
" SOS is a new feature for production, belt
and continuous ovens. "
http://www.bakingbusiness.com

Baking & Snack - September 2023

Table of Contents for the Digital Edition of Baking & Snack - September 2023

Baking & Snack - September 2023 - Intro
Baking & Snack - September 2023 - 1
Baking & Snack - September 2023 - 2
Baking & Snack - September 2023 - 3
Baking & Snack - September 2023 - 4
Baking & Snack - September 2023 - 5
Baking & Snack - September 2023 - 6
Baking & Snack - September 2023 - 7
Baking & Snack - September 2023 - 8
Baking & Snack - September 2023 - 9
Baking & Snack - September 2023 - 10
Baking & Snack - September 2023 - 11
Baking & Snack - September 2023 - 12
Baking & Snack - September 2023 - 13
Baking & Snack - September 2023 - 14
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Baking & Snack - September 2023 - 18
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Baking & Snack - September 2023 - 20
Baking & Snack - September 2023 - 21
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https://digitalbs.bakingbusiness.com/sosland/bs/2003_12_01
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