Baking & Snack - September 2023 - 49
SPECTRUM OVEN®
a bowl elevator then dumps into a hopper that feeds into a
3-roll sheeter, two gauge rolls, then a rotary cutter with two die
rolls - a docking roll that puts holes in the dough so it won't
pillow in the oven, and an acetyl rotary cutting roll that creates
the triangular fl atbread pieces.
Next, the cut dough moves on a conveyor into a caustic cooker,
where it is doused with pressurized water before RBS Omega
topping dispensers distribute salt, seeds or herbs as each recipe
requires. The dough pieces then travel into a 48 " wide SPECTRUM
OVEN® with two baking zones and an open weave baking mesh.
Via Oliveto today and tomorrow
At the time of this writing, Patrick and Adriano have been
running the Multi-Crisp System for about 15 months. Flatbread
production has quadrupled to 400 kg per hour, and the brothers
Dough pieces exit the 48 " wide
and head for packaging.
are setting their sights on a long-term goal of 600 kg. What used
to require three to four people can now be accomplished with
" one-and-a-half to two, " notes Patrick.
While his father Pasquale is no longer physically involved in the
line operation, the brothers look to him for his baking wisdom
and experience. And thanks to the automated features of the
Multi-Crisp System, they now have more time and freedom to
integrate his advice. As Patrick explains, " We don't have to worry
about opening oven doors, checking on the product, adding
baking time, closing oven doors - the oven part of our production
is now 100% hands-off , so we can really focus on other parts of
the process. "
The fl exible Multi-Crisp System has also allowed them
to start baking a " pretzelized " version of their fl atbread,
or as Patrick calls it, " a European-style artisan pretzel. "
Currently the Zappias produce the pretzel for private label
sales but soon intend to off er them to the Canadian and US
supermarkets now stocking their fl atbread. To do so, they
are awaiting the installation of a new automated packaging
system they recently ordered. Once it's in place, they plan to
boost production overall and aim all their products at more
supermarkets and big box retailers.
So, what closing words of advice does Patrick have for other
small bakeries thinking about working with RBS? " Do it!
Throughout this whole process I always felt like we've been
listened to and that we were working with a company who's
going to do everything they can to make us a success. "
" Pasquale's Glorious Flatbread " varieties
* Original Sea Salt
* Herbs and Onion
* Sesame Seed
* Everything
* Cranberry and Pumpkin Seeds
info@readingbakey.com
readingbakery.com
610-693-5816
Via Oliveto takes leap from racks to tunnel oven
http://www.readingbakery.com
Baking & Snack - September 2023
Table of Contents for the Digital Edition of Baking & Snack - September 2023
Baking & Snack - September 2023 - Intro
Baking & Snack - September 2023 - 1
Baking & Snack - September 2023 - 2
Baking & Snack - September 2023 - 3
Baking & Snack - September 2023 - 4
Baking & Snack - September 2023 - 5
Baking & Snack - September 2023 - 6
Baking & Snack - September 2023 - 7
Baking & Snack - September 2023 - 8
Baking & Snack - September 2023 - 9
Baking & Snack - September 2023 - 10
Baking & Snack - September 2023 - 11
Baking & Snack - September 2023 - 12
Baking & Snack - September 2023 - 13
Baking & Snack - September 2023 - 14
Baking & Snack - September 2023 - 15
Baking & Snack - September 2023 - 16
Baking & Snack - September 2023 - 17
Baking & Snack - September 2023 - 18
Baking & Snack - September 2023 - 19
Baking & Snack - September 2023 - 20
Baking & Snack - September 2023 - 21
Baking & Snack - September 2023 - 22
Baking & Snack - September 2023 - 23
Baking & Snack - September 2023 - 24
Baking & Snack - September 2023 - 25
Baking & Snack - September 2023 - 26
Baking & Snack - September 2023 - 27
Baking & Snack - September 2023 - 28
Baking & Snack - September 2023 - 29
Baking & Snack - September 2023 - 30
Baking & Snack - September 2023 - 31
Baking & Snack - September 2023 - 32
Baking & Snack - September 2023 - 33
Baking & Snack - September 2023 - 34
Baking & Snack - September 2023 - 35
Baking & Snack - September 2023 - 36
Baking & Snack - September 2023 - 37
Baking & Snack - September 2023 - 38
Baking & Snack - September 2023 - 39
Baking & Snack - September 2023 - 40
Baking & Snack - September 2023 - 41
Baking & Snack - September 2023 - 42
Baking & Snack - September 2023 - 43
Baking & Snack - September 2023 - 44
Baking & Snack - September 2023 - 45
Baking & Snack - September 2023 - 46
Baking & Snack - September 2023 - 47
Baking & Snack - September 2023 - 48
Baking & Snack - September 2023 - 49
Baking & Snack - September 2023 - 50
Baking & Snack - September 2023 - 51
Baking & Snack - September 2023 - 52
Baking & Snack - September 2023 - 53
Baking & Snack - September 2023 - 54
Baking & Snack - September 2023 - 55
Baking & Snack - September 2023 - 56
Baking & Snack - September 2023 - 57
Baking & Snack - September 2023 - 58
Baking & Snack - September 2023 - 59
Baking & Snack - September 2023 - 60
Baking & Snack - September 2023 - 61
Baking & Snack - September 2023 - 62
Baking & Snack - September 2023 - 63
Baking & Snack - September 2023 - 64
Baking & Snack - September 2023 - 65
Baking & Snack - September 2023 - 66
Baking & Snack - September 2023 - 67
Baking & Snack - September 2023 - 68
Baking & Snack - September 2023 - 69
Baking & Snack - September 2023 - 70
Baking & Snack - September 2023 - 71
Baking & Snack - September 2023 - 72
Baking & Snack - September 2023 - 73
Baking & Snack - September 2023 - 74
Baking & Snack - September 2023 - 75
Baking & Snack - September 2023 - 76
Baking & Snack - September 2023 - 77
Baking & Snack - September 2023 - 78
Baking & Snack - September 2023 - 79
Baking & Snack - September 2023 - 80
Baking & Snack - September 2023 - 81
Baking & Snack - September 2023 - 82
Baking & Snack - September 2023 - 83
Baking & Snack - September 2023 - 84
Baking & Snack - September 2023 - 85
Baking & Snack - September 2023 - 86
Baking & Snack - September 2023 - 87
Baking & Snack - September 2023 - 88
Baking & Snack - September 2023 - 89
Baking & Snack - September 2023 - 90
Baking & Snack - September 2023 - 91
Baking & Snack - September 2023 - 92
Baking & Snack - September 2023 - 93
Baking & Snack - September 2023 - 94
Baking & Snack - September 2023 - 95
Baking & Snack - September 2023 - 96
Baking & Snack - September 2023 - 97
Baking & Snack - September 2023 - 98
Baking & Snack - September 2023 - 99
Baking & Snack - September 2023 - 100
Baking & Snack - September 2023 - 101
Baking & Snack - September 2023 - 102
Baking & Snack - September 2023 - 103
Baking & Snack - September 2023 - 104
Baking & Snack - September 2023 - 105
Baking & Snack - September 2023 - 106
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Baking & Snack - September 2023 - 110
Baking & Snack - September 2023 - 111
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Baking & Snack - September 2023 - 129
Baking & Snack - September 2023 - 130
Baking & Snack - September 2023 - 131
Baking & Snack - September 2023 - 132
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