Baking & Snack - September 2021 - 64

DONUTS
recent history is for fully finished and half-iced finished
donuts at the wholesale manufacturing level, "
Mr. Moline said. " In the past, it was very common
to have a pre-fried system where unfinished product
is shipped to their retail location and then finished
on site. "
That trend, he said, is moving to finishing at the
manufacturing level. With this transition comes a lot
of new considerations for the design and layout of the
production line.
" It affects the operation process in a pretty big
way, " Mr. Moline said. " Processing times are extremely
important, especially on a continuous line. If you're
talking about half-icing, you have to be cognizant of
what the internal temperature of the donut is when
the icing is applied. And the whole system, the
conveyors and everything after the donut
is fried, must have adequate cooling time
so that icing is not going to melt off after
it is applied. "
A lot of the importance in preparing
an iced donut for freezing lies in the
preparation of the icing and the handling
of the icing before and during application.
Formulation is also key.
" It's a fair statement that finishes
such as icing will use formulations that
are tailored for frozen or non-frozen
products, " Mr. Moline said. " Some icings
that are formulated for frozen
donuts tend to set more quickly, and
therefore, they also have to be heated to
higher temperatures than retail icing for a
fresh donut. So when you're considering your
Top: Application
of icings and fillings
depends on
portions, ratios,
temperature and
viscosities, among
other factors.
Bottom: During the
upstream process,
donuts need to be
baked in the perfect
size and weight
range to uphold
fillings and icings
down the line.
Moline Machinery
Though there are many variables that require keen
attention, bakers do not need to stress. There are several
methods for finding the correct formula for a
specific product's icing.
" You need to determine the ideal temperature and
humidity for each product, then standardize processes
to ensure quality standards, " Mr. Hatch said. " First,
measure the specific gravity of the icings during production
to ensure that the standards are met. "
Then, check the temperature so that it can be compared
to the ideal operating range.
" And always mix icing fresh and use equipment
with a minimal dwell-time, " he added. " If icing sits
too long, it will gas out and require more manual
touch-up. "
Another variable to consider is a recent shift in
wholesale donut manufacturing: freezing the completely
finished and iced donuts.
" One of the more obvious trends that I've seen in
64 Baking & Snack September 2021 / www.bakingbusiness.com
icing equipment, you absolutely have to consider
whether it's in a fresh or a frozen process, and the formulation
is often going to decide your icing process
as a whole. "
Icing suppliers can recommend certain types of
formulations, but this requires an open dialogue between
the baker, the ingredient supplier and equipCONSISTENCY
REQUIRES
CONSTANT REGULATION,
AND WITH IT, BAKERS
CAN ACHIEVE UNVARYING
PRODUCT DESPITE
CHANGEOVERS.
http://www.bakingbusiness.com

Baking & Snack - September 2021

Table of Contents for the Digital Edition of Baking & Snack - September 2021

Baking & Snack - September 2021 - Intro
Baking & Snack - September 2021 - 1
Baking & Snack - September 2021 - 2
Baking & Snack - September 2021 - VDG-1
Baking & Snack - September 2021 - VDG-2
Baking & Snack - September 2021 - 3
Baking & Snack - September 2021 - 4
Baking & Snack - September 2021 - 5
Baking & Snack - September 2021 - 6
Baking & Snack - September 2021 - 7
Baking & Snack - September 2021 - 8
Baking & Snack - September 2021 - 9
Baking & Snack - September 2021 - 10
Baking & Snack - September 2021 - 11
Baking & Snack - September 2021 - 12
Baking & Snack - September 2021 - 13
Baking & Snack - September 2021 - 14
Baking & Snack - September 2021 - 15
Baking & Snack - September 2021 - 16
Baking & Snack - September 2021 - 17
Baking & Snack - September 2021 - 18
Baking & Snack - September 2021 - 19
Baking & Snack - September 2021 - 20
Baking & Snack - September 2021 - 21
Baking & Snack - September 2021 - 22
Baking & Snack - September 2021 - 23
Baking & Snack - September 2021 - 24
Baking & Snack - September 2021 - 25
Baking & Snack - September 2021 - 26
Baking & Snack - September 2021 - 27
Baking & Snack - September 2021 - 28
Baking & Snack - September 2021 - 29
Baking & Snack - September 2021 - 30
Baking & Snack - September 2021 - 31
Baking & Snack - September 2021 - 32
Baking & Snack - September 2021 - 33
Baking & Snack - September 2021 - 34
Baking & Snack - September 2021 - 35
Baking & Snack - September 2021 - 36
Baking & Snack - September 2021 - 37
Baking & Snack - September 2021 - 38
Baking & Snack - September 2021 - 39
Baking & Snack - September 2021 - 40
Baking & Snack - September 2021 - 41
Baking & Snack - September 2021 - 42
Baking & Snack - September 2021 - 43
Baking & Snack - September 2021 - 44
Baking & Snack - September 2021 - 45
Baking & Snack - September 2021 - 46
Baking & Snack - September 2021 - 47
Baking & Snack - September 2021 - 48
Baking & Snack - September 2021 - 49
Baking & Snack - September 2021 - 50
Baking & Snack - September 2021 - 51
Baking & Snack - September 2021 - 52
Baking & Snack - September 2021 - 53
Baking & Snack - September 2021 - 54
Baking & Snack - September 2021 - 55
Baking & Snack - September 2021 - 56
Baking & Snack - September 2021 - 57
Baking & Snack - September 2021 - 58
Baking & Snack - September 2021 - 59
Baking & Snack - September 2021 - 60
Baking & Snack - September 2021 - 61
Baking & Snack - September 2021 - 62
Baking & Snack - September 2021 - 63
Baking & Snack - September 2021 - 64
Baking & Snack - September 2021 - 65
Baking & Snack - September 2021 - 66
Baking & Snack - September 2021 - 67
Baking & Snack - September 2021 - 68
Baking & Snack - September 2021 - 69
Baking & Snack - September 2021 - 70
Baking & Snack - September 2021 - 71
Baking & Snack - September 2021 - 72
Baking & Snack - September 2021 - 73
Baking & Snack - September 2021 - 74
Baking & Snack - September 2021 - 75
Baking & Snack - September 2021 - 76
Baking & Snack - September 2021 - 77
Baking & Snack - September 2021 - 78
Baking & Snack - September 2021 - 79
Baking & Snack - September 2021 - 80
Baking & Snack - September 2021 - 81
Baking & Snack - September 2021 - 82
Baking & Snack - September 2021 - 83
Baking & Snack - September 2021 - 84
Baking & Snack - September 2021 - 85
Baking & Snack - September 2021 - 86
Baking & Snack - September 2021 - 87
Baking & Snack - September 2021 - 88
Baking & Snack - September 2021 - 89
Baking & Snack - September 2021 - 90
Baking & Snack - September 2021 - 91
Baking & Snack - September 2021 - 92
Baking & Snack - September 2021 - 93
Baking & Snack - September 2021 - 94
Baking & Snack - September 2021 - 95
Baking & Snack - September 2021 - 96
Baking & Snack - September 2021 - 97
Baking & Snack - September 2021 - 98
Baking & Snack - September 2021 - 99
Baking & Snack - September 2021 - 100
Baking & Snack - September 2021 - 101
Baking & Snack - September 2021 - 102
Baking & Snack - September 2021 - 103
Baking & Snack - September 2021 - 104
Baking & Snack - September 2021 - 105
Baking & Snack - September 2021 - 106
Baking & Snack - September 2021 - 107
Baking & Snack - September 2021 - 108
Baking & Snack - September 2021 - 109
Baking & Snack - September 2021 - 110
Baking & Snack - September 2021 - 111
Baking & Snack - September 2021 - 112
Baking & Snack - September 2021 - 113
Baking & Snack - September 2021 - 114
Baking & Snack - September 2021 - 115
Baking & Snack - September 2021 - 116
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