Baking & Snack - November 2023 - 80
MIXING
Automated-guided
vehicles are being
used to control
fermentation times
in bakeries.
AMF Bakery Systems
" Receiving signals from transmitters installed in the
mixer, PLC-based control systems display process variables
in real time and reduce the need for manual adjustments,
such as temperature regulation, vacuum control,
cycle time and agitator speed manipulation, valve operations,
etc., " said Erin Dillon, media and marketing coordinator,
Charles Ross & Son Co. " PLC recipe controls
eliminate human variability by automating these tasks,
ensuring that the same processing steps are followed precisely
each time and seamlessly documented as well. "
Bakers have a variety of options at their disposal to
control temperatures in the mixing bowl, some that have
been around for a while and others that are newer.
" The mixing element used in horizontal batch mixers
have been the same for a very long time, " said Terry
Bartsch, executive product manager, AMF Fusion, an
AMF Bakery Systems brand. " The starting temperatures
of the ingredients going into the mixer can vary from
season to season, particularly because, where is the flour
stored? Typically, in silos outside the bakery. If it's 100°F
outside, your flour's going to be 100°F inside the mixing
bowl. There are only a few things that can counteract the
warm flour temperatures. The most effective way is to
use chilled water. "
One of the newer technologies on the market is
stream ice, which is basically water mixed with tiny ice
pellets that can help counteract heat and keep dough
temperatures within limits.
" There are companies now that will literally take the
water going into the mixer and make it a slush so you
can mix the dough at a much cooler temperature, " Mr.
Warren said. " This is a recent development over the
past two or three years. It works in a batch or continu80
Baking & Snack November 2023 / www.bakingbusiness.com
ous mixer, but it's particularly well suited for continuous
mixing because you are literally metering the same way,
but you're converting to a slush as it goes into the mixer. "
Mr. Bartsch said that stream ice can significantly lower
the temperature of the dough. It's not commonly being
used in bakeries at this time, but he expects it to gain
traction soon.
REGULATING DOUGH
TEMPERATURES IS KEY
TO PRODUCING BAKERY
PRODUCTS THAT ARE
TOP QUALITY.
" Like with every technology, the baking industry is
conservative, and it could take some time for a good
idea to take off, " he said. " I think you will see it; it's just
a little too new. "
Other ways to cool doughs include using jacketed
mixing bowls that have glycol running through them.
" At VMI, we use double-jacketed bowls with glycol
circulation, and the key is to ensure that we maximize
contact zone between the bowl and the dough to have
even cooling and limit dough heating, " Ms. Gay said.
AMF takes a multi-pronged approach, which includes
improved cooling to the mixing bowls through
bowl design.
" We've designed a refrigeration jacket that maintains
the strength of the bowl sheet itself while using
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Baking & Snack - November 2023
Table of Contents for the Digital Edition of Baking & Snack - November 2023
Baking & Snack - November 2023 - Intro
Baking & Snack - November 2023 - 1
Baking & Snack - November 2023 - 2
Baking & Snack - November 2023 - 3
Baking & Snack - November 2023 - 4
Baking & Snack - November 2023 - 5
Baking & Snack - November 2023 - 6
Baking & Snack - November 2023 - 7
Baking & Snack - November 2023 - 8
Baking & Snack - November 2023 - 9
Baking & Snack - November 2023 - 10
Baking & Snack - November 2023 - 11
Baking & Snack - November 2023 - 12
Baking & Snack - November 2023 - 13
Baking & Snack - November 2023 - 14
Baking & Snack - November 2023 - 15
Baking & Snack - November 2023 - 16
Baking & Snack - November 2023 - 17
Baking & Snack - November 2023 - 18
Baking & Snack - November 2023 - 19
Baking & Snack - November 2023 - 20
Baking & Snack - November 2023 - 21
Baking & Snack - November 2023 - 22
Baking & Snack - November 2023 - 23
Baking & Snack - November 2023 - 24
Baking & Snack - November 2023 - 25
Baking & Snack - November 2023 - 26
Baking & Snack - November 2023 - 27
Baking & Snack - November 2023 - 28
Baking & Snack - November 2023 - 29
Baking & Snack - November 2023 - 30
Baking & Snack - November 2023 - 31
Baking & Snack - November 2023 - 32
Baking & Snack - November 2023 - 33
Baking & Snack - November 2023 - 34
Baking & Snack - November 2023 - 35
Baking & Snack - November 2023 - 36
Baking & Snack - November 2023 - 37
Baking & Snack - November 2023 - 38
Baking & Snack - November 2023 - 39
Baking & Snack - November 2023 - 40
Baking & Snack - November 2023 - 41
Baking & Snack - November 2023 - 42
Baking & Snack - November 2023 - 43
Baking & Snack - November 2023 - 44
Baking & Snack - November 2023 - 45
Baking & Snack - November 2023 - 46
Baking & Snack - November 2023 - 47
Baking & Snack - November 2023 - 48
Baking & Snack - November 2023 - 49
Baking & Snack - November 2023 - 50
Baking & Snack - November 2023 - 51
Baking & Snack - November 2023 - 52
Baking & Snack - November 2023 - 53
Baking & Snack - November 2023 - 54
Baking & Snack - November 2023 - 55
Baking & Snack - November 2023 - 56
Baking & Snack - November 2023 - 57
Baking & Snack - November 2023 - 58
Baking & Snack - November 2023 - 59
Baking & Snack - November 2023 - 60
Baking & Snack - November 2023 - 61
Baking & Snack - November 2023 - 62
Baking & Snack - November 2023 - 63
Baking & Snack - November 2023 - 64
Baking & Snack - November 2023 - 65
Baking & Snack - November 2023 - 66
Baking & Snack - November 2023 - 67
Baking & Snack - November 2023 - 68
Baking & Snack - November 2023 - 69
Baking & Snack - November 2023 - 70
Baking & Snack - November 2023 - 71
Baking & Snack - November 2023 - 72
Baking & Snack - November 2023 - 73
Baking & Snack - November 2023 - 74
Baking & Snack - November 2023 - 75
Baking & Snack - November 2023 - 76
Baking & Snack - November 2023 - 77
Baking & Snack - November 2023 - 78
Baking & Snack - November 2023 - 79
Baking & Snack - November 2023 - 80
Baking & Snack - November 2023 - 81
Baking & Snack - November 2023 - 82
Baking & Snack - November 2023 - 83
Baking & Snack - November 2023 - 84
Baking & Snack - November 2023 - 85
Baking & Snack - November 2023 - 86
Baking & Snack - November 2023 - 87
Baking & Snack - November 2023 - 88
Baking & Snack - November 2023 - 89
Baking & Snack - November 2023 - 90
Baking & Snack - November 2023 - 91
Baking & Snack - November 2023 - 92
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Baking & Snack - November 2023 - 94
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Baking & Snack - November 2023 - 96
Baking & Snack - November 2023 - 97
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