Baking & Snack - March 2023 - 24

BENESTAR BRANDS
" THE ABILITY TO LOOK AT THE PLANT
LEVEL ON A DAILY AND WEEKLY BASIS
IS OUR COMPETITIVE ADVANTAGE. "
Dan Robin, Benestar Brands
basis. Smaller customers typically email orders that are
input manually. Orders are automatically scheduled at
the plant closest to the shipping location, but Mr. Robin
noted that in the event that a plant is at capacity for the
12-day production schedule, they can manually move
production around to ease the burden.
Benestar Brands has the benefit of being vertically
integrated when it comes to two of the company's main
ingredients for pork rinds: pig skin pellets and oil.
Pig skins are processed in 3,400 to 4,000-lb batches at
Benestar's Chicago facility into pellets. The two-hour
rendering process yields two byproducts: steam and oil.
The oil is filtered and then delivered by tote to each facility.
The oil is pumped into one of two holding tanks on
the production room floor in the City of Industry facility,
one for the fryer and one for the sprayer above the
fryer exit. The oil is filtered again before being added to
the fryer for extra quality assurance.
The 64,000-square-foot facility in City of Industry
has the capability to produce all of Evans Food Group's
products - pork rinds, tortilla chips and the new puffed
wheat snacks - on five processing lines for pork rinds
and one processing line for tortilla chips. The facility
houses three fryers from TNA, Lawrence Equipment
and IFS, and employs 120 people.
Pellets vary in size and the part of the pig being used.
On the new fryer line in the City of Industry facility,
boxes of pellets are unloaded into a hopper by an automatic
lift. A conveyor separates the pellets into batches
that are then loaded into the TNA fryer. As this first conveyor
runs, a TNA Roflo B vibratory conveyor catches
pellets before they enter the fryer and vibrates to even
out the batch of pellets for an even fry.
Pellets travel the 20-foot fryer, and as they exit, they
are sprayed again with oil to help seasoning cling to the
SEPARATION ANXIETY?

Baking & Snack - March 2023

Table of Contents for the Digital Edition of Baking & Snack - March 2023

Baking & Snack - March 2023 - Intro
Baking & Snack - March 2023 - 1
Baking & Snack - March 2023 - 2
Baking & Snack - March 2023 - FCa
Baking & Snack - March 2023 - FCb
Baking & Snack - March 2023 - 3
Baking & Snack - March 2023 - 4
Baking & Snack - March 2023 - 5
Baking & Snack - March 2023 - 6
Baking & Snack - March 2023 - 7
Baking & Snack - March 2023 - 8
Baking & Snack - March 2023 - 9
Baking & Snack - March 2023 - 10
Baking & Snack - March 2023 - 11
Baking & Snack - March 2023 - 12
Baking & Snack - March 2023 - 13
Baking & Snack - March 2023 - 14
Baking & Snack - March 2023 - 15
Baking & Snack - March 2023 - 16
Baking & Snack - March 2023 - 17
Baking & Snack - March 2023 - 18
Baking & Snack - March 2023 - 19
Baking & Snack - March 2023 - 20
Baking & Snack - March 2023 - 21
Baking & Snack - March 2023 - 22
Baking & Snack - March 2023 - 23
Baking & Snack - March 2023 - 24
Baking & Snack - March 2023 - 25
Baking & Snack - March 2023 - 26
Baking & Snack - March 2023 - 27
Baking & Snack - March 2023 - 28
Baking & Snack - March 2023 - 29
Baking & Snack - March 2023 - 30
Baking & Snack - March 2023 - 31
Baking & Snack - March 2023 - 32
Baking & Snack - March 2023 - 33
Baking & Snack - March 2023 - 34
Baking & Snack - March 2023 - 35
Baking & Snack - March 2023 - 36
Baking & Snack - March 2023 - 37
Baking & Snack - March 2023 - 38
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Baking & Snack - March 2023 - 40
Baking & Snack - March 2023 - 41
Baking & Snack - March 2023 - 42
Baking & Snack - March 2023 - 43
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Baking & Snack - March 2023 - 45
Baking & Snack - March 2023 - 46
Baking & Snack - March 2023 - 47
Baking & Snack - March 2023 - 48
Baking & Snack - March 2023 - 49
Baking & Snack - March 2023 - 50
Baking & Snack - March 2023 - 51
Baking & Snack - March 2023 - 52
Baking & Snack - March 2023 - 53
Baking & Snack - March 2023 - 54
Baking & Snack - March 2023 - 55
Baking & Snack - March 2023 - 56
Baking & Snack - March 2023 - 57
Baking & Snack - March 2023 - 58
Baking & Snack - March 2023 - 59
Baking & Snack - March 2023 - 60
Baking & Snack - March 2023 - 61
Baking & Snack - March 2023 - 62
Baking & Snack - March 2023 - 63
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