Baking & Snack - July 2021 - 25

vacuum depanner and up to an overhead conveyor to
freezing. Meanwhile, the pans travel through a Henry
Group pan cleaner to remove the debris before circling
back to production. The bakery also uses an AMF pan
stacker and unstacker on the line.
Packaged with precision
The buns then enter an Advanced Food Equipment
spiral freezer at 20˚F for about 20 minutes, or just long
enough to harden the buns' crust to support the stacking
of clusters during the unique packaging process. The
restaurants receive sliced buns from the bakery while
the retail manufacturing operations do their own slicing.
Next, the clusters ride side-by-side on SpanTech conveyors
with sensors monitoring their alignment prior to
entering a Motion Control stacker that simply pushes
one cluster atop another. After passing through two
metal detectors, the pair then enter one of two CV-Tek
baggers - one of which is redundant to keep the line
moving in case of changeover or downtime.
Here, the custom-built packaging system stacks the
" MY GREAT-GRANDFATHER ALWAYS
BELIEVED THE BEST WAY TO CONTROL
THE QUALITY AT THE COUNTER WAS
TO CONTROL THE QUALITY AT THE
BACK DOOR, AND THE BEST WAY TO
DO THAT IS TO DO IT YOURSELF. "
Dave Rife, White Castle
clusters again, then overwraps four of them with film as
it vacuums out the air prior to heat sealing. Mr. Rife said
the system is capable of modified-atmosphere packaging
(MAP). White Castle wanted the MAP option in case it
needed extended shelf life in the future.
The tall stack of packaged buns then travels to a
Motion Control robotic case packing operation, with
an automatic case erector and robotics that position it
so that four cluster bun packages slide into the cases.
After sealing, a robotic palletizer stacks the cases before
shrink wrapping.
" Previously, we made a pallet every 10 minutes. Now
THE EXPERTS
IN DOUGH
MIXING
PLANETARY
MIXING
ROBOTIZED
BOWL SYSTEMS
CONTINUOUS
MIXING
CONTINUOUS
VACUUM MIXING
VERSATILITY | RELIABILITY | QUALITY
VMI off ers a wide range of mixing technologies to meet the varied requirements of the
baking industry: horizontal vacuum mixers, vertical mixers, planetary mixers, continuous
mixing, vacuum continuous mixing, and automated robotized bowl systems for sponge
and dough production, and other automated processes. VMI is THE mixing company.
VMI North America | (816) 708-0654 | www.vmimixing.com/na
VERTICAL
MIXING
http://www.vmimixing.com/na

Baking & Snack - July 2021

Table of Contents for the Digital Edition of Baking & Snack - July 2021

Baking & Snack - July 2021 - Intro
Baking & Snack - July 2021 - 1
Baking & Snack - July 2021 - 2
Baking & Snack - July 2021 - 3
Baking & Snack - July 2021 - 4
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