Baking & Snack - February 2024 - 93
OPERATIONS
Maintenance
Bakery maintenance requires a well-trained team that keeps equipment running reliably.
by Michelle Smith
If there's one concept that strikes fear in the hearts of
those running a large bakery - OK, there are several
- but one is certainly unplanned downtime. Even
if a line stops for a few minutes, that could mean
hundreds or thousands of loaves, buns, rolls, etc.,
left stuck in the proofer, oven and elsewhere along
the line. This creates a mess that needs to be cleaned
up, products that must be thrown out and remade,
and less planned downtime for maintenance at the
end of the week.
" There's a cascading set of things that happen
as a result of unplanned time and the costs that go
with them if, say, the cooler goes down, " said Rowdy
Brixey, founder and president, Brixey Engineering
Inc. " There's the stage one impact and cost, the mess
and the time right then, but then there's the delayed
impact that comes at the end of the week when now
five or six of those large events have taken the entire
down day window away. And at the end of the
week, we didn't have any time to actually fix the
cooler correctly. "
A strong maintenance team and strategy are critical
to a bakery's success. Team members must have
the time to assess equipment, perform preventative
maintenance (PM) tasks and have the training needed
to correctly assess the equipment and spot potential
trouble. But as bakeries look to increase capacity
by running lines longer as they struggle to find and
keep workers, maintenance departments are getting
squeezed for time to get their job done. But failing to
allow teams to do their jobs will cause more trouble
in the long run.
" Machine reliability and efficiency is what drives
our business, " said David Catlett, chief operations
officer, Dewey's Bakery, which operates two baking
facilities in Winston-Salem, NC. " Without accountability
on all levels, we would not have the ability
to strive for continuous improvement. We have the
flexibility to run certain production lines while othTraining
maintenance staff across all pieces of equipment
ensures bakeries are always ready to troubleshoot problems.
Tracie Hoprich Photography
www.bakingbusiness.com / February 2024 Baking & Snack 93
http://www.bakingbusiness.com
Baking & Snack - February 2024
Table of Contents for the Digital Edition of Baking & Snack - February 2024
Baking & Snack - February 2024 - Intro
Baking & Snack - February 2024 - 1
Baking & Snack - February 2024 - 2
Baking & Snack - February 2024 - 3
Baking & Snack - February 2024 - 4
Baking & Snack - February 2024 - 5
Baking & Snack - February 2024 - 6
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