Baking & Snack - August 2021 - 69

EQUIPMENT
Ingredient Handling
TROUBLESHOOTING
D
Enhanced data-gathering allows ingredient handling systems to
identify potential problems and alert bakeries when to fix them.
by Dan Malovany
Detect a problem before it occurs or alert an operator as
soon as it does. It seems so elementary, but many bakeries
still rely on flashing warning lights and blaring horns
to signal the maintenance crew to jump into action and
figure out what's gone wrong after production comes to
a grinding halt.
Today's ingredient handling systems, however, are
often applying advances in digital detection to pinpoint
potential problems remotely.
" The world has become a global economy, and the
means for communication has improved as well to accommodate
this in our industry, " said Darren Adams,
vice president of engineering, The Fred D. Pfening Co.
" We are able to log onto our systems' PLCs anywhere
in the world to see real-time systems operating and to
implement software system modifications and improvements.
We can download the systems operation trend
data and charts at any time, which allows us to go back
to look at past data that may help find recurring operational
or batching issues, as well. "
By connecting a control system to a secure industrial
virtual private network (VPN) router, many equipment
companies can troubleshoot issues from anywhere without
travelling to the bakery. In fact, Louis Schwartz,
business unit manager for ingredient handling systems,
Gemini Bakery Equipment/KB Systems, noted the capability
to connect has become increasingly affordable.
" In addition, recommended maintenance intervals
can be built into the control program, and notifications
can often be sent via text message or email to both the
bakery's and vendor's contacts, " he said. " This can be
beneficial to both parties, because the vendor can advance
orders or manufacture spare parts required, and
the delivery time to the bakery can then also be reduced. "
Jason Stricker, vice president of sales and marketing,
Shick Esteve, pointed out it's not possible to make
physical repairs or conduct remote maintenance for
equipment in ingredient handling systems, but a data
management system through the Industrial Internet of
Things (IIOT) provides the information to direct onsite
personnel to the equipment that needs attention.
" The overarching goal of a data management system
is to provide customers with a forewarning of an impending
maintenance need versus being reactionary to
a failed piece, " he explained. " By constantly monitoring
the critical process parameters, we can often predict
www.bakingbusiness.com / August 2021 Baking & Snack 69
Using a data management
system through
the Industrial Internet
of Things can direct
onsite personnel to the
equipment that needs
maintenance.
Shick Esteve
http://www.bakingbusiness.com

Baking & Snack - August 2021

Table of Contents for the Digital Edition of Baking & Snack - August 2021

Baking & Snack - August 2021 - Intro
Baking & Snack - August 2021 - 1
Baking & Snack - August 2021 - 2
Baking & Snack - August 2021 - vdg -1
Baking & Snack - August 2021 - vdg -2
Baking & Snack - August 2021 - 3
Baking & Snack - August 2021 - 4
Baking & Snack - August 2021 - 5
Baking & Snack - August 2021 - 6
Baking & Snack - August 2021 - 7
Baking & Snack - August 2021 - 8
Baking & Snack - August 2021 - 9
Baking & Snack - August 2021 - 10
Baking & Snack - August 2021 - 11
Baking & Snack - August 2021 - 12
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Baking & Snack - August 2021 - 18
Baking & Snack - August 2021 - 19
Baking & Snack - August 2021 - 20
Baking & Snack - August 2021 - 21
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Baking & Snack - August 2021 - 24
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Baking & Snack - August 2021 - 30
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