Baking & Snack - April 2024 - 71

BY GOING WIDER, BAKERS CAN REACH NECESSARY
VOLUMES WHEN THEY MAY NOT HAVE THE FLOORSPACE
TO SUPPORT A LONG PRODUCTION LINE.
Space inevitably becomes a constraint bakers must contend
with if they want both volume and flexibility.
" Space is key, " Wall said. " When you look at a cooling
conveyor, these are multi-tiered, and the exit belt could be
up to 30 feet and then the oven is another 15 to 25 feet. For
the production line, you need a bowling alley to install the
line. "
Building a flexible line that fits in a bakery's available
space requires some collaboration between the baker and
equipment supplier.
" We get creative with space, " Magistrelli said. " You need
that length because you want the volume so you can produce
units at a certain price point. Our customers want variety,
flexibility and speed, and speed requires length. The
biggest change we've seen is we've started making our lines
wider to help them get more volume and slow down. "
By going wider, bakers can reach necessary volumes
when they may not have the floorspace to support a long
production line.
Zimmerman said AMF Tromp gets innovative with
space constraints by looking up.
" Overhead proofing can take advantage of vertical
space, " he said. " Sheeting lines can require significant linear
space based on the throughput, so we look for ways to use
the space above the line. "
And sometimes it's not worth it to have one extremely
flexible line to produce all the flatbreads a bakery is putting
out. Between capital and floorspace constraints, if the volume
will support two lines, Moline said that can sometimes
be preferable.
" You can have one line that does all different products,
but there comes a time when it doesn't make sense, " he said.
" You could have two lines that cost less than one extremely
complicated, flexible system. "
When it does make sense, a flexible system enables bakers
to reach new customers and support a creative R&D
team trying to unlock more sales in the tortilla and flatbread
space.
*
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www.bakingbusiness.com / April 2024 Baking & Snack 71
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Baking & Snack - April 2024

Table of Contents for the Digital Edition of Baking & Snack - April 2024

Baking & Snack - April 2024 - Intro
Baking & Snack - April 2024 - 1
Baking & Snack - April 2024 - 2
Baking & Snack - April 2024 - 3
Baking & Snack - April 2024 - 4
Baking & Snack - April 2024 - 5
Baking & Snack - April 2024 - 6
Baking & Snack - April 2024 - 7
Baking & Snack - April 2024 - 8
Baking & Snack - April 2024 - 9
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Baking & Snack - April 2024 - 11
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