Baking & Snack - April 2024 - 70
TORTILLA & FLATBREAD PROCESSING
out their limitations.
" Variety is always
the enemy of efficiency, "
Zimmerman said.
Changeovers must
be
designed to be quick and efficient
to prevent production from
getting off track. Labor is always an
issue, whether for monitoring production,
transfers or even changeovers.
Caballero pointed out that this can be the
biggest cost to a bakery and automation can
reduce that overall cost. Automation also can
help improve the product.
" The other item we always point out is the consistency
and quality of the cuts our machines offer
Modularity can be an
enormous asset in designing
a highly flexible
flatbread line.
Moline Machinery
and how we can reduce waste, " he said.
Waste becomes another issue. Cutting products out of
the dough sheet, whether automatically or manually, will
always create some amount of waste in the form of scrap or
trim dough that bakers must reckon with.
" If you produce a continuous dough sheet, when you cut
a round shape out of that square, you have scrap, " Wall said.
" What you do with that scrap makes the difference between
men and mice. "
Zimmerman mentioned that scrap can be added back to
future dough sheets at the dough extruder, or by incorporating
into the mixing of the next batch.
Magistrelli said Rademaker helps bakers eliminate this
waste stream by automating the process of sending the
scrap dough back to the mixer or dough feeder.
To reduce scrap even further, Wall suggested exploring
new shapes such as hexagons to make use of as much of
the dough sheet as possible. By staggering the shape, scrap
is reduced.
Rather than reusing scrap, Wall also recommended bakers
find a new way to use that scrap by developing a new
product, such as pita or tortilla chips, that could become
profitable in the future.
The varied components - dough formers, dividers, extruders,
sheeting stations, laminators, docking stations and
more - all add capabilities but also linear square footage.
Tortilla Chip Processing Line
The Tortilla Chip Line provides a fully automated turnkey solution
capable of processing up to 5,400 lbs of chips per hour. It includes an
inline tortilla chip cutter, Z conveyors, chip separation tumbler, weigh and
fi ll station, and case distribution system.
70 Baking & Snack April 2024 / www.bakingbusiness.com
The TC Series includes tortilla chip cutting solutions for small, medium
and large facilities. The TC-1 cuts up to 2,000 lbs per hour while the TC-2
portions up to 3,600 lbs per hour. The TC-200 can slice up to 5,400 lbs
per hour and is included in the Tortilla Chip Line.
FoodTools
www.foodtools.com
sales@foodtools.com
Michigan: 1.269.637.9969
California: 1.805.962.8383
https://foodtools.com/product/tortilla-chip-line/
http://www.foodtools.com
Baking & Snack - April 2024
Table of Contents for the Digital Edition of Baking & Snack - April 2024
Baking & Snack - April 2024 - Intro
Baking & Snack - April 2024 - 1
Baking & Snack - April 2024 - 2
Baking & Snack - April 2024 - 3
Baking & Snack - April 2024 - 4
Baking & Snack - April 2024 - 5
Baking & Snack - April 2024 - 6
Baking & Snack - April 2024 - 7
Baking & Snack - April 2024 - 8
Baking & Snack - April 2024 - 9
Baking & Snack - April 2024 - 10
Baking & Snack - April 2024 - 11
Baking & Snack - April 2024 - 12
Baking & Snack - April 2024 - 13
Baking & Snack - April 2024 - 14
Baking & Snack - April 2024 - 15
Baking & Snack - April 2024 - 16
Baking & Snack - April 2024 - 17
Baking & Snack - April 2024 - 18
Baking & Snack - April 2024 - 19
Baking & Snack - April 2024 - 20
Baking & Snack - April 2024 - 21
Baking & Snack - April 2024 - 22
Baking & Snack - April 2024 - 23
Baking & Snack - April 2024 - 24
Baking & Snack - April 2024 - 25
Baking & Snack - April 2024 - 26
Baking & Snack - April 2024 - 27
Baking & Snack - April 2024 - 28
Baking & Snack - April 2024 - 29
Baking & Snack - April 2024 - 30
Baking & Snack - April 2024 - 31
Baking & Snack - April 2024 - 32
Baking & Snack - April 2024 - 33
Baking & Snack - April 2024 - 34
Baking & Snack - April 2024 - 35
Baking & Snack - April 2024 - 36
Baking & Snack - April 2024 - 37
Baking & Snack - April 2024 - 38
Baking & Snack - April 2024 - 39
Baking & Snack - April 2024 - 40
Baking & Snack - April 2024 - 41
Baking & Snack - April 2024 - 42
Baking & Snack - April 2024 - 43
Baking & Snack - April 2024 - 44
Baking & Snack - April 2024 - 45
Baking & Snack - April 2024 - 46
Baking & Snack - April 2024 - 47
Baking & Snack - April 2024 - 48
Baking & Snack - April 2024 - 49
Baking & Snack - April 2024 - 50
Baking & Snack - April 2024 - 51
Baking & Snack - April 2024 - 52
Baking & Snack - April 2024 - 53
Baking & Snack - April 2024 - 54
Baking & Snack - April 2024 - 55
Baking & Snack - April 2024 - 56
Baking & Snack - April 2024 - 57
Baking & Snack - April 2024 - 58
Baking & Snack - April 2024 - 59
Baking & Snack - April 2024 - 60
Baking & Snack - April 2024 - 61
Baking & Snack - April 2024 - 62
Baking & Snack - April 2024 - 63
Baking & Snack - April 2024 - 64
Baking & Snack - April 2024 - 65
Baking & Snack - April 2024 - 66
Baking & Snack - April 2024 - 67
Baking & Snack - April 2024 - 68
Baking & Snack - April 2024 - 69
Baking & Snack - April 2024 - 70
Baking & Snack - April 2024 - 71
Baking & Snack - April 2024 - 72
Baking & Snack - April 2024 - 73
Baking & Snack - April 2024 - 74
Baking & Snack - April 2024 - 75
Baking & Snack - April 2024 - 76
Baking & Snack - April 2024 - 77
Baking & Snack - April 2024 - 78
Baking & Snack - April 2024 - 79
Baking & Snack - April 2024 - 80
Baking & Snack - April 2024 - 81
Baking & Snack - April 2024 - 82
Baking & Snack - April 2024 - 83
Baking & Snack - April 2024 - 84
Baking & Snack - April 2024 - 85
Baking & Snack - April 2024 - 86
Baking & Snack - April 2024 - 87
Baking & Snack - April 2024 - 88
Baking & Snack - April 2024 - 89
Baking & Snack - April 2024 - 90
Baking & Snack - April 2024 - 91
Baking & Snack - April 2024 - 92
Baking & Snack - April 2024 - 93
Baking & Snack - April 2024 - 94
Baking & Snack - April 2024 - 95
Baking & Snack - April 2024 - 96
Baking & Snack - April 2024 - 97
Baking & Snack - April 2024 - 98
Baking & Snack - April 2024 - 99
Baking & Snack - April 2024 - 100
Baking & Snack - April 2024 - 101
Baking & Snack - April 2024 - 102
Baking & Snack - April 2024 - 103
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Baking & Snack - April 2024 - 115
Baking & Snack - April 2024 - 116
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