Baking & Snack - February 2021 - 70

BAGEL PROCESSING

the dividers are also equipped with sensors that communicate with the process controller.
" These laser sensors predict changes in dough thickness through the multiple sheeting stages inside the divider and adjust the speed of the corresponding sheeting
rollers to minimize variations in the dough thickness, "
Mr. Kuperman said. " This combination of pre-feeding and
precise process control ensures optimum scaling accuracy. "
Without proper forming, however, bakers will end up
with misshapen bagels, open rings and different-sized
holes. Much of this comes down to the mandrel and forming tube.
" Make sure the mandrel and forming tube are properly
sized for the weight of the bagel and the size of the whole
being targeted, " said Ken Johnson, president, Gemini
Bakery Equipment.
The mandrel, a cylindrical rod around which the bagel
is shaped, determines the inside diameter of the product,
and the forming tube molds the dough into a ring shape, or
toroid, around the mandrel.
" If the ratio is too small, it will cause the dough to tear

and may cause doubles through the molding process, "
Mr. Kuperman explained. " A ratio that is too large will result in poorly closed and misshapen bagels, as well as bagels
that are not closed at all. "
While mandrel size often corresponds to forming tube,
he stressed that the actual ratio will be dependent on dough
consistency and needs to be determined for each bagel producer's specifications.
Forming doesn't end at the mandrel and forming tube,
however. Once the bagel is shaped, it must release properly
from the equipment. If that doesn't happen cleanly, a misshapen product may result.
" The moulding process requires a combination of highfriction surface that also displays good release characteristics, " Mr. Kuperman said. " Over years of extensive research
and development, ABI has established a number of belt textures and materials that address these concerns as well as
the concerns of strength and durability. "
Dennis Kauffman, product group leader, AMF
BakeTech, explained that it can be hard to maintain the bagels' shape and positions when bakers use peel boards be-

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Baking & Snack - February 2021

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Baking & Snack - February 2021 - 1
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