Baking & Snack - December 2020 - 53

HOLIDAY MEALS TO GO HEAVY ON

PIES, CASSEROLES

Bakers could also have issues adapting devices to the line to
automate different tasks.
" Now that we have independently servo-driven modules, it's very easy to add and adjust these devices to do
more automation tasks on the same line, " he said. " In addition, this created a drastic reduction in maintenance and
operating costs due to the simplified designs that are less
mechanical. "
In addition to servo technology, modularity can be a
straightforward way to build flexibility into a pie production
line. This approach is especially worthwhile for bakers looking to create more complex layered pies. While it may seem
such products would add complexity to the production process, it doesn't have to. As Mr. Hoskins said, flexibility isn't
really a challenge from an equipment standpoint.
" With our modular pie lines, it is simple to add different
stations to accommodate multi-layered pies and even in the
case of four-flavored pies, this is done through our standard
depositing technology with some minor modifications, "
he said.
Essentially, adding extra layers means planning for extra
production stations in the lines.
" What we always recommend to bakers is to invest in
equipment that is modular and can be easily adapted or
upgraded as their production needs evolve, " Mr. Nahum
said.
Unifiller designs both for modularity and flexibility with
close to 100 attachments and accessories to help bakers
adapt depositors to their production needs quickly. Semiautomated equipment also enables bakeries to increase production and flexibility during the ramp-up to the holiday
season while also allowing bakers to reconfigure their line
to produce other sweet goods like cakes or brownies the rest
of the year.
" This can be a very cost-effective way to automate production for bakeries that may not have large enough volumes to
justify investing in multiple dedicated lines for each kind of
product, " Mr. Nahum explained.
For high-volume bakeries, AMF Tromp builds flexibility
for complicated pies by integrating multiple depositing stations, one for each possible layer or compartment of a pie.
These stations can be added or removed throughout production runs to create many different products on one line.
" A team of master bakers combined with precision engineering enables AMF Tromp to create these filled, layered
pies at high volumes with unmatched accuracy, " Mr. Besems
explained. " Speed, accuracy, productivity and high-quality
products are essential in bakery automation. "
All of this improves productivity, diversifies the product
portfolio and maximizes throughput and profitability.
Flexibility also demands seamless, quick changeovers.
" AMF's pie lines offer very high flexibility with simple and
efficient changeover parts and tooling, allowing for a new or

More millennials will take charge in preparing
holiday meals this year, according to a survey
from Chicory, a New York-based tech firm. They
will take the coronavirus (COVID-19) and food
safety into consideration, which means preparing more casseroles and pies that are served
with utensils and less finger food served by
hand. Simple recipes should be in demand, too.
Chicory, in the survey conducted in
September, explored data and trends across
its shoppable recipe network made up of
5.4 million recipes around 1,450 recipe sites
and visited by 100 million unique visitors per
month. First-party consumer surveys also were
conducted.
The survey found 59% of millennials planned
to cook holiday meals and host celebrations
for the first time this year. Many millennials
will not go to their parents' house and instead
invite immediate family and friends to events
similar to small " quarantine bubbles " happening now, said Yuni Sameshima, co-founder and
chief executive officer of Chicory. Among all age
groups, 71% said they planned to celebrate the
holidays in smaller groups.
" From a consumer perspective, the big thing is
going to be smaller groups, " Mr. Sameshima said.
People are seeking simple recipes as " easy " is
one of the most searched words on the internet
when people seek recipes, he said.
Pies, casseroles and other baked foods
should be ample, but tables might not see any
dips and spreads.
" They are not going to be using their hands
to serve food, " said Shanna Zhou, public relations manager at Chicory.
Brands have an opportunity to provide solutions for people who will seek easy pre-meal
appetizer replacements for safe handling and
serving practices, according to Chicory.
Chicory foresees two other holiday trends:
people ordering groceries online and watching
their budgets. Chicory found 46% more consumers plan on ordering groceries online this
year compared to last year, and 70% said they
plan to be more price-conscious when purchasing holiday groceries.
" We're seeing a lot of consumers thinking
about couponing: More budgeting this year compared to this time last year, obviously for a lot of
reasons, like the economy, " Mr. Sameshima said.
- Jeff Gelski, Milling & Baking News

www.bakingbusiness.com / December 2020 Baking & Snack 53


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