Baking & Snack - July 2020 - 28

ALADDIN BAKERS

Three seasoning
tumblers allow Aladdin
Bakers to create an
array of flavorful
baked snacks and
develop new varieties for
its customers.

match the width and bolster the capacity of the Lanly
80-foot, direct-fired tunnel oven.
"We knew if we maximized the oven, we could put
out the products that our customers need and meet the
demands for new business," Ms. Watkinson explained.
"Although we haven't been able to run it 24/7 because of
the pandemic, we're really glad we made this investment.
We're going to need it, especially as everything hopefully
opens up in the second half of this year."
A Peerless 1,000-lb horizontal mixer and two smaller
ones feed the new line. An automatic trough lift carries
the dough to the hopper of the Rademaker line, which
extrudes the dough onto the sheeting and makeup table.
Here, the low-moisture dough initially travels
through a series of reduction stations with heavy-duty
rollers to create thinner sheets for the flexible makeup
table, which consists of a docking station, roller cutters
and guillotine.
"We can make products that are as thin as a piece of
paper to much thicker ones," Ms. Watkinson said. "The
thicker the product, the more poundage we can get
through the line."
Mr. Ayoub noted multiple roller cutters create flavored crackers and baked snacks ranging from diamonds and squares to triangles, hexagons and custom
shapes for specific accounts.
"We can do an endless number of shapes and sizes,"
he said.
The line also comes with topping units that disperse
a variety of other toppings for crackers. The opendesigned line allows for easy cleaning and mainte-

28 Baking & Snack July 2020 / www.bakingbusiness.com

nance by eliminating recesses, cavities and dead corners
throughout the system.
After baking in the tunnel oven, the snacks briefly
cool before heading to one of three Heat and Control/
Spray Dynamic seasoning tumblers. Afterward, the
products flow to the packaging department, which includes three Ishida VFFS machines creating bags ranging from 0.75-oz single-serve to 25-oz family packs.

"OUR DIVERSIFICATION
OVER THE YEARS HAS
LED TO OUR ABILITY TO
SERVE OUR CUSTOMERS
HOWEVER THE MARKET
CHANGES."
Theresa Watkinson, Aladdin Bakers
Other systems include five Doboy horizontal flow
wrappers and an automatic Kodiak Products cartoner
for bag-in-box products. The bakery also has several
baggers, Kwik Lok closing systems and metal detection
on all lines.

Ratcheting up safety
To enhance efficiencies, Aladdin Bakers invested in
BluePrint Automation robotics, which pick-and-place


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Baking & Snack - July 2020

Table of Contents for the Digital Edition of Baking & Snack - July 2020

Baking & Snack - July 2020 - 1
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