Baking & Snack - April 2020 - 114

WEIGHING & SCALING

"Our technical sales team can assist our producer
partners to determine which solution best suits their
technical and commercial needs to provide a guaranteed
mix result," Mr. Barr said. "The solution can also vary
based on the components themselves, as each product
has different product flow characteristics."
The FastBack systems and the Ishida blending weighers use exact weight controls in the blending process to
meet package label weight requirements and recipe targets. In both systems, snack producers can weigh individual components then combine the ingredients in the
final package.
"This synchronization provides consistent component
streams, meters components with dependable accuracy
and conveys blended components without segregation
while giving operators complete and intuitive control
over the entire process," Mr. Barr said.
Upgrading tracking systems is also key to maintaining
accuracy. Mr. Podl said operators using paperwork and a
checkoff program is not enough.
"Quite often paperwork from the plant floor is a
work of fiction," he said. "Unless the operator is guided
through the operation and the work is confirmed by
the equipment as the operation takes place, management cannot be assured that operations are being completed accurately."

Automating data tracking is much more reliable.
Doran's Formula Control Scale System measures each
ingredient as it's added to the batch. Exact weights and
tolerances are preprogrammed into the scale system,
and it does not allow operators any variations with the
predetermined amounts.
"This ensures the overall snack mix has the right percentages of fruits, nuts or pretzels," Mr. Podl said.
TNA's automatic weigher system and its infeed can
be customized to the number and type of ingredients
in a mix. Mr. Mitra said software-controlled, staggered
dumps give the operator the ability to control the timing of each component discharge to optimize the mix of
ingredients in the package.

Filling flexibility
What makes snack mixes so popular is also what makes
them so difficult to package. The wide range of ingredients means snack producers must shift from strong
ingredients like nuts to more delicate ones like fruit or
crackers without major holdups in production.
Mr. Barr said flexibility can be achieved with modular
systems. FastBack can expand to 10 positions as needed
to meet current and future requirements.
The influx of plant-based snacks is creating another
challenge as snack producers include them in mixes

Accurately weighing
multiple snack products
and incorporating them
into a mix requires
reliable scaling and
distribution systems.
Heat and Control

114 Baking & Snack April 2020 / www.bakingbusiness.com

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Baking & Snack - April 2020

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