Baking & Snack - February 2020 - 110

DEPOSITING

Recipes and easily changeable manifolds and attachments can increase flexibility but not at the cost of accuracy.

Hitting the mark

Piston and cylinder
measuring systems
ensure proper
weight control for
depositing batter.
Hinds-Bock

Besems, executive product manager for AMF, solves one
of the biggest challenges for depositing: pan configuration. "At AMF, we changeover the complete depositor
head, which contains all of the components in contact
with the product, within minutes so the machine is ready
for another size product," he said. "At that point, the machine can start producing again with the new head while
allowing time to clean the original depositing head and
have that ready for the next change of product."
The AMF Unimac universal depositor is designed for
cookies, batters, meringues, ├ęclairs, gluten-free breads,
choux-paste and more. The modular, compact design
features two depositing heads for simple changeovers.
Its multiple tooling options and program capabilities
give bakers the option to run three to seven pans per
minute using standard 18-by-26-in. sheet pans
Changeover isn't an issue for a Vemag depositor either.
All that's required is a swap of the depositor attachment
and the double-screw feeding the batter to the depositor.
"We have engineered new double-screws for extremely small portions at high speeds," Mr. McIsaac said. "And
we have engineered new attachments to produce custom
sizes and shapes, from low speed to high speed."
The Vemag machines are also recipe-driven, so bakers can call up a formula by name or number, and the
depositor automatically adjusts its weight measurement.
"Keeping it simple may seem complicated," Mr. McIsaac
said. "Our controls engineers work to make it look easy."
Recipe control has become standard for depositors. Unifiller offers an easily navigable touchscreen
system and storage for up to 100 recipes. "The setup
when switching to another batter is reduced dramatically with more than 30 parameters stored in each
recipe," Mr. Sigrist said.

110 Baking & Snack February 2020 / www.bakingbusiness.com

Precision isn't just about positioning and type of nozzle;
it's also about the weight to be deposited. This is called
mass flow, and measuring it can be tricky.
ET Oakes controls mass flow through automatic feedback to its PLC system. Each row being deposited includes
metering valves that regulate the final deposit weight across
the manifold width. The system can automatically adjust
the metering valves based on their performance or wear.
Mr. Peck described a 60-in.-wide manifold distributing
batter across 20 rows. The metering valves act as a threaded plunger that can be adjusted to provide more or less
batter. The valves are all balanced based on the air-pressurized system so that the same amount of batter comes
out of each one. Once the metering valve measurement is
set, it's repeatable, Mr. Peck said. As another level of accuracy control, ET Oakes also uses mass flowmeters above
the metering valves. When batter flows through these meters, they measure the mass flow by the second and adjust
the pump accordingly.
"There's feedback," Mr. Peck explained. "So if we say
we want 1,000 lb per hour to our manifold and the mass
flowmeter starts reaching 900 lb per hour, it automatically speeds up the pump to maintain the 1,000 lb."
Handtmann uses its dividing machines to aid
in measuring mass flow. Handtmann's DS 551 depositing station, in conjunction with a VF 600B
dividing machine, is suited for the dosing of
spot, strip or continuous flow filling into cups,
trays or pans. The batter is pre-portioned by the
VF 600B, which was designed for batters and viscous
products. They flow into and through Handtmann vane
cells for precise measurement and are fed to the servodriven flow divider through multiple lanes.
Depositing volume can often be recalled and measured through repeatable recipes. AMF uses servo technology to deposit its recipe-driven weights accurately.
"With each new recipe selected on the touch screen, all
settings are automatically set," Mr. Besems said. "Also,
operators can easily adjust this by the touch screen if
they want more or less batter for that product."
Mr. Besems cautioned bakers to match the correct
shutoff nozzle to the depositor based on the batter. This
prevents batter leaks that can alter weight measurements.
Properly filling depositor hoppers also contributes to
consistency. Unifiller developed Hopper Topper pumps
that transfer all batters, including the most delicate,
from mixing bowls to the hopper with simulated "hand
scooping" technology. "With automatic level-sensing
technology in the depositor hoppers, they are an integral


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Baking & Snack - February 2020

Table of Contents for the Digital Edition of Baking & Snack - February 2020

Baking & Snack - February 2020
Contents
Editorial - What can bread learn from the little black dress?
Newsfront
People/In Brief
2020 Baking Hall of Fame - The history makers
2020 BAKING HALL OF FAME - The teacher
2020 BAKING HALL OF FAME - The engineer
2020 BAKING HALL OF FAME - The architect
2020 BAKING HALL OF FAME - The helper
Industry Confi dence Survey - Weathering the storm
Kwik Trip - Land of opportunity
Donuts - A hole in one
Health and wellness - Impacting consumer health
Protein - Blend for balance
Probiotics - Good for the gut
Snack processing - Story of the decade
Pan glazing - Life in the fast lane
Depositing - Bull's-eye
Production management - ERP software 101
Trays & baskets - Stacked for food safety
Meeting preview: ABA - A gold mine of information
Events
Innovations - Contents
Featured innovation center
Ingredients & formulating
Equipment & packaging
Patents
New on the shelf
Marketplace
Ad index
New product spotlight
Baking & Snack - February 2020 - Baking & Snack - February 2020
Baking & Snack - February 2020 - Baking & Snack - February 2020
Baking & Snack - February 2020 - 2
Baking & Snack - February 2020 - 3
Baking & Snack - February 2020 - 4
Baking & Snack - February 2020 - 5
Baking & Snack - February 2020 - 6
Baking & Snack - February 2020 - Contents
Baking & Snack - February 2020 - 8
Baking & Snack - February 2020 - 9
Baking & Snack - February 2020 - Editorial - What can bread learn from the little black dress?
Baking & Snack - February 2020 - 11
Baking & Snack - February 2020 - 12
Baking & Snack - February 2020 - 13
Baking & Snack - February 2020 - Newsfront
Baking & Snack - February 2020 - 15
Baking & Snack - February 2020 - People/In Brief
Baking & Snack - February 2020 - 17
Baking & Snack - February 2020 - 18
Baking & Snack - February 2020 - 19
Baking & Snack - February 2020 - 20
Baking & Snack - February 2020 - 2020 Baking Hall of Fame - The history makers
Baking & Snack - February 2020 - 2020 BAKING HALL OF FAME - The teacher
Baking & Snack - February 2020 - 23
Baking & Snack - February 2020 - 2020 BAKING HALL OF FAME - The engineer
Baking & Snack - February 2020 - 25
Baking & Snack - February 2020 - 26
Baking & Snack - February 2020 - 2020 BAKING HALL OF FAME - The architect
Baking & Snack - February 2020 - 28
Baking & Snack - February 2020 - 2020 BAKING HALL OF FAME - The helper
Baking & Snack - February 2020 - 30
Baking & Snack - February 2020 - Industry Confi dence Survey - Weathering the storm
Baking & Snack - February 2020 - 32
Baking & Snack - February 2020 - 33
Baking & Snack - February 2020 - 34
Baking & Snack - February 2020 - 35
Baking & Snack - February 2020 - 36
Baking & Snack - February 2020 - 37
Baking & Snack - February 2020 - Kwik Trip - Land of opportunity
Baking & Snack - February 2020 - 39
Baking & Snack - February 2020 - 41
Baking & Snack - February 2020 - 40
Baking & Snack - February 2020 - 42
Baking & Snack - February 2020 - 43
Baking & Snack - February 2020 - 44
Baking & Snack - February 2020 - 45
Baking & Snack - February 2020 - 46
Baking & Snack - February 2020 - 47
Baking & Snack - February 2020 - 48
Baking & Snack - February 2020 - 49
Baking & Snack - February 2020 - 50
Baking & Snack - February 2020 - 51
Baking & Snack - February 2020 - 52
Baking & Snack - February 2020 - 53
Baking & Snack - February 2020 - Donuts - A hole in one
Baking & Snack - February 2020 - 55
Baking & Snack - February 2020 - 56
Baking & Snack - February 2020 - 57
Baking & Snack - February 2020 - 58
Baking & Snack - February 2020 - 59
Baking & Snack - February 2020 - 60
Baking & Snack - February 2020 - 61
Baking & Snack - February 2020 - 62
Baking & Snack - February 2020 - 63
Baking & Snack - February 2020 - 64
Baking & Snack - February 2020 - Health and wellness - Impacting consumer health
Baking & Snack - February 2020 - 66
Baking & Snack - February 2020 - 67
Baking & Snack - February 2020 - 68
Baking & Snack - February 2020 - 69
Baking & Snack - February 2020 - 70
Baking & Snack - February 2020 - Protein - Blend for balance
Baking & Snack - February 2020 - 72
Baking & Snack - February 2020 - 73
Baking & Snack - February 2020 - 74
Baking & Snack - February 2020 - 75
Baking & Snack - February 2020 - 76
Baking & Snack - February 2020 - 77
Baking & Snack - February 2020 - 78
Baking & Snack - February 2020 - 79
Baking & Snack - February 2020 - 80
Baking & Snack - February 2020 - Probiotics - Good for the gut
Baking & Snack - February 2020 - 82
Baking & Snack - February 2020 - 83
Baking & Snack - February 2020 - 84
Baking & Snack - February 2020 - 85
Baking & Snack - February 2020 - 86
Baking & Snack - February 2020 - 87
Baking & Snack - February 2020 - 88
Baking & Snack - February 2020 - Snack processing - Story of the decade
Baking & Snack - February 2020 - 90
Baking & Snack - February 2020 - 91
Baking & Snack - February 2020 - 92
Baking & Snack - February 2020 - 93
Baking & Snack - February 2020 - 94
Baking & Snack - February 2020 - 95
Baking & Snack - February 2020 - 96
Baking & Snack - February 2020 - 97
Baking & Snack - February 2020 - 98
Baking & Snack - February 2020 - Pan glazing - Life in the fast lane
Baking & Snack - February 2020 - 100
Baking & Snack - February 2020 - 101
Baking & Snack - February 2020 - 102
Baking & Snack - February 2020 - 103
Baking & Snack - February 2020 - 104
Baking & Snack - February 2020 - 105
Baking & Snack - February 2020 - 106
Baking & Snack - February 2020 - Depositing - Bull's-eye
Baking & Snack - February 2020 - 108
Baking & Snack - February 2020 - 109
Baking & Snack - February 2020 - 110
Baking & Snack - February 2020 - 111
Baking & Snack - February 2020 - 112
Baking & Snack - February 2020 - 113
Baking & Snack - February 2020 - 114
Baking & Snack - February 2020 - Production management - ERP software 101
Baking & Snack - February 2020 - 116
Baking & Snack - February 2020 - 117
Baking & Snack - February 2020 - 118
Baking & Snack - February 2020 - 119
Baking & Snack - February 2020 - 120
Baking & Snack - February 2020 - 121
Baking & Snack - February 2020 - 122
Baking & Snack - February 2020 - Trays & baskets - Stacked for food safety
Baking & Snack - February 2020 - 124
Baking & Snack - February 2020 - 125
Baking & Snack - February 2020 - 126
Baking & Snack - February 2020 - 127
Baking & Snack - February 2020 - 128
Baking & Snack - February 2020 - Meeting preview: ABA - A gold mine of information
Baking & Snack - February 2020 - Events
Baking & Snack - February 2020 - 131
Baking & Snack - February 2020 - 132
Baking & Snack - February 2020 - Innovations - Contents
Baking & Snack - February 2020 - Featured innovation center
Baking & Snack - February 2020 - 135
Baking & Snack - February 2020 - 136
Baking & Snack - February 2020 - Ingredients & formulating
Baking & Snack - February 2020 - 138
Baking & Snack - February 2020 - 139
Baking & Snack - February 2020 - Equipment & packaging
Baking & Snack - February 2020 - 141
Baking & Snack - February 2020 - 142
Baking & Snack - February 2020 - 143
Baking & Snack - February 2020 - 144
Baking & Snack - February 2020 - 145
Baking & Snack - February 2020 - 146
Baking & Snack - February 2020 - 147
Baking & Snack - February 2020 - Patents
Baking & Snack - February 2020 - 149
Baking & Snack - February 2020 - New on the shelf
Baking & Snack - February 2020 - 151
Baking & Snack - February 2020 - Marketplace
Baking & Snack - February 2020 - 153
Baking & Snack - February 2020 - 154
Baking & Snack - February 2020 - 155
Baking & Snack - February 2020 - 156
Baking & Snack - February 2020 - 157
Baking & Snack - February 2020 - 158
Baking & Snack - February 2020 - 159
Baking & Snack - February 2020 - 160
Baking & Snack - February 2020 - Ad index
Baking & Snack - February 2020 - New product spotlight
Baking & Snack - February 2020 - 163
Baking & Snack - February 2020 - 164
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