Baking & Snack - September 2019 - 80

MIXING

safety, quality assurance, continuous improvement and
lean manufacturing initiatives to higher levels.

Heat of the moment
For example, take consistent dough temperature and,
specifically, controlling the amount of heat transfer
that occurs during the mixing process to ensure uniform production and high yields. Mixers need a jacket
design that doesn't generate hot spots or thermal variations, noted Rick Kesig, business unit technical advisor,
Peerless Food Equipment. "Using horizontal cooling
channels on a horizontal mixer achieves this uniform
cooling heat transfer while also increasing the stiffness
and strength of the bowl and jacket," he said. "An inherently higher moment of inertia in the horizontal jacket
design accomplishes both of these objectives."
Mr. Kesig added that a Peerless horizontal flow-style
jacket directs the coldest glycol directly to the bowl area
with the greatest dough contact and kneading forces.
"The temperature is maintained across the full length of
the bowl sheet, thus eliminating any thermal gradients
to optimize cooling," he explained.
Marc Ferree, sales engineer, Shaffer, a Bundy Baking
Solution, pointed out that bowl jackets have been
around "forever," and refrigerated agitators have been in
use for more than a decade. "However, the overall details of design of the jacket and agitator continue to be
reviewed to make sure they offer maximum strength and
dough cooling," he said. "The cooling of dough during
the mix cycle is most critical for downstream machining
of dough and preventing early fermentation."
Specifically, Shaffer's triple-roller bar mixers with a

Mixers come with multiple
kneading chamber designs
for various products.
VMI

80 Baking & Snack September 2019 / www.bakingandsnack.com

refrigerated agitator and VerTech cooling jacket provide enhanced dough temperature control. The new
VerTech design is engineered to distribute dough force
over a larger area and results in 75% reduction of stress
on channel material and 63% reduction of stress on weld
joints. Moreover, Mr. Ferree said, the energy-efficient
design provides the same heat transfer with up to 46%
reduction in pressure over older designs, resulting in
less energy to operate the glycol system. "It continues to
surpass expectations on cooling efficiency, bowl strength
and longevity," he pointed out.
Based on double-tool technology, the Kneadster by
VMI comes with larger tool diameter and synchronized
rotation that prevents rises in dough temperatures, promotes stretching and aeration, and creates the necessary shearing action to properly develop from soft to
stiff doughs. "The mixer's efficient integration of the
ingredients decreases the total mixing time by about
30% and limits the increase of the final dough temperature by around 50% compared to a conventional
spiral mixer," said Terry Bartsch, president and CEO,
VMI North America.
One way to avoid heat transfer is not to create it in
the first place. "Our whole mantra is, 'If you properly
configure the mixing bowl - the bowl shape, the RPM
of the agitator and the proper roller bar diameter and
roller bar clearances - you don't make the dough hot,' "
Mr. Morabito said.
Topos adjusts its mixers for dough absorption to
achieve the proper kneading effect for soft doughs,
which require higher RPM and longer mix times than
stiffer doughs. A digital operator interface allows bakers


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Baking & Snack - September 2019

Table of Contents for the Digital Edition of Baking & Snack - September 2019

Baking & Snack - September 2019
Contents
Contents
Editorial - Bringing it all to life
Newsfront - Hostess relocating headquarters to Kansas
Martin’s ramps up retail offerings in Canada
Atlas finalizes deal for TreeHouse snacks business
News - Atlas finalizes deal for TreeHouse snacks business
The Hershey Co. invests in snack bar company
Ingredion increasing focus on plant-based proteins
Kraft Heinz to cut 400 jobs
Cain Food Industries names new president, CEO
Rich Products acquires Christie Cookie
AIB International ending projects at headquarters
In memoriam
People/In Brief
Employee Safety - ZEROING IN ON SAFETY
Gold Standard Baking - going for the GOLD
Building a team starts with character
International Series: Middle East - transcending CONTINENTS
Middle East food-based events deliver market opportunities
Assessing the trends down in Africa
Fats & Oils - Beyond FUNCTIONALITY
Plant-Based Protein - alternate routes to PROTEIN
INDUSTRY INSIGHT - TIED TO WORKFORCE
Mixing - TOTALLY MIXED UP
Making it shine by design
Sweet Goods Technology - INNER Beauty
Dividers - DIVIDED by SPEED
A consistently divisive delivery
Run to Failure - RUNNING ON EMPTY
Where proper maintenance begins … and where it’s going
Robotics - the REPLACEMENTS
Events
Featured Innovation Center
Ingredients & Formulating
Equipment & Packaging
Patents
New on the Shelf
MARKETPLACE
AD INDEX
NEW PRODUCT SPOTLIGHT
Baking & Snack - September 2019 - Baking & Snack - September 2019
Baking & Snack - September 2019 - Baking & Snack - September 2019
Baking & Snack - September 2019 - 2
Baking & Snack - September 2019 - 3
Baking & Snack - September 2019 - 4
Baking & Snack - September 2019 - 5
Baking & Snack - September 2019 - 6
Baking & Snack - September 2019 - 7
Baking & Snack - September 2019 - 8
Baking & Snack - September 2019 - Contents
Baking & Snack - September 2019 - 10
Baking & Snack - September 2019 - Contents
Baking & Snack - September 2019 - Editorial - Bringing it all to life
Baking & Snack - September 2019 - 13
Baking & Snack - September 2019 - 14
Baking & Snack - September 2019 - 15
Baking & Snack - September 2019 - Atlas finalizes deal for TreeHouse snacks business
Baking & Snack - September 2019 - 17
Baking & Snack - September 2019 - Kraft Heinz to cut 400 jobs
Baking & Snack - September 2019 - 19
Baking & Snack - September 2019 - In memoriam
Baking & Snack - September 2019 - People/In Brief
Baking & Snack - September 2019 - Employee Safety - ZEROING IN ON SAFETY
Baking & Snack - September 2019 - 23
Baking & Snack - September 2019 - 24
Baking & Snack - September 2019 - 25
Baking & Snack - September 2019 - 26
Baking & Snack - September 2019 - 27
Baking & Snack - September 2019 - 28
Baking & Snack - September 2019 - 29
Baking & Snack - September 2019 - Gold Standard Baking - going for the GOLD
Baking & Snack - September 2019 - 31
Baking & Snack - September 2019 - 32
Baking & Snack - September 2019 - 33
Baking & Snack - September 2019 - 34
Baking & Snack - September 2019 - Building a team starts with character
Baking & Snack - September 2019 - 36
Baking & Snack - September 2019 - 37
Baking & Snack - September 2019 - 38
Baking & Snack - September 2019 - 39
Baking & Snack - September 2019 - 40
Baking & Snack - September 2019 - 41
Baking & Snack - September 2019 - 42
Baking & Snack - September 2019 - 43
Baking & Snack - September 2019 - 44
Baking & Snack - September 2019 - International Series: Middle East - transcending CONTINENTS
Baking & Snack - September 2019 - Middle East food-based events deliver market opportunities
Baking & Snack - September 2019 - 47
Baking & Snack - September 2019 - 48
Baking & Snack - September 2019 - 49
Baking & Snack - September 2019 - Assessing the trends down in Africa
Baking & Snack - September 2019 - 51
Baking & Snack - September 2019 - 52
Baking & Snack - September 2019 - 53
Baking & Snack - September 2019 - 54
Baking & Snack - September 2019 - Fats & Oils - Beyond FUNCTIONALITY
Baking & Snack - September 2019 - 56
Baking & Snack - September 2019 - 57
Baking & Snack - September 2019 - 58
Baking & Snack - September 2019 - 59
Baking & Snack - September 2019 - 60
Baking & Snack - September 2019 - 61
Baking & Snack - September 2019 - 62
Baking & Snack - September 2019 - 63
Baking & Snack - September 2019 - 64
Baking & Snack - September 2019 - 65
Baking & Snack - September 2019 - 66
Baking & Snack - September 2019 - Plant-Based Protein - alternate routes to PROTEIN
Baking & Snack - September 2019 - 68
Baking & Snack - September 2019 - 69
Baking & Snack - September 2019 - 70
Baking & Snack - September 2019 - 71
Baking & Snack - September 2019 - 72
Baking & Snack - September 2019 - 73
Baking & Snack - September 2019 - 74
Baking & Snack - September 2019 - 75
Baking & Snack - September 2019 - 76
Baking & Snack - September 2019 - INDUSTRY INSIGHT - TIED TO WORKFORCE
Baking & Snack - September 2019 - 78
Baking & Snack - September 2019 - Mixing - TOTALLY MIXED UP
Baking & Snack - September 2019 - 80
Baking & Snack - September 2019 - 81
Baking & Snack - September 2019 - 82
Baking & Snack - September 2019 - 83
Baking & Snack - September 2019 - 84
Baking & Snack - September 2019 - 85
Baking & Snack - September 2019 - Making it shine by design
Baking & Snack - September 2019 - 87
Baking & Snack - September 2019 - 88
Baking & Snack - September 2019 - 89
Baking & Snack - September 2019 - 90
Baking & Snack - September 2019 - Sweet Goods Technology - INNER Beauty
Baking & Snack - September 2019 - 92
Baking & Snack - September 2019 - 93
Baking & Snack - September 2019 - 94
Baking & Snack - September 2019 - 95
Baking & Snack - September 2019 - 96
Baking & Snack - September 2019 - 97
Baking & Snack - September 2019 - 98
Baking & Snack - September 2019 - Dividers - DIVIDED by SPEED
Baking & Snack - September 2019 - 100
Baking & Snack - September 2019 - 101
Baking & Snack - September 2019 - 102
Baking & Snack - September 2019 - 103
Baking & Snack - September 2019 - A consistently divisive delivery
Baking & Snack - September 2019 - 105
Baking & Snack - September 2019 - 106
Baking & Snack - September 2019 - Run to Failure - RUNNING ON EMPTY
Baking & Snack - September 2019 - 108
Baking & Snack - September 2019 - Where proper maintenance begins … and where it’s going
Baking & Snack - September 2019 - 110
Baking & Snack - September 2019 - 111
Baking & Snack - September 2019 - 112
Baking & Snack - September 2019 - 113
Baking & Snack - September 2019 - 114
Baking & Snack - September 2019 - Robotics - the REPLACEMENTS
Baking & Snack - September 2019 - 116
Baking & Snack - September 2019 - 117
Baking & Snack - September 2019 - 118
Baking & Snack - September 2019 - 119
Baking & Snack - September 2019 - Events
Baking & Snack - September 2019 - 121
Baking & Snack - September 2019 - 122
Baking & Snack - September 2019 - 123
Baking & Snack - September 2019 - Featured Innovation Center
Baking & Snack - September 2019 - 125
Baking & Snack - September 2019 - Ingredients & Formulating
Baking & Snack - September 2019 - 127
Baking & Snack - September 2019 - Equipment & Packaging
Baking & Snack - September 2019 - 129
Baking & Snack - September 2019 - 130
Baking & Snack - September 2019 - 131
Baking & Snack - September 2019 - Patents
Baking & Snack - September 2019 - 133
Baking & Snack - September 2019 - New on the Shelf
Baking & Snack - September 2019 - 135
Baking & Snack - September 2019 - MARKETPLACE
Baking & Snack - September 2019 - 137
Baking & Snack - September 2019 - 138
Baking & Snack - September 2019 - 139
Baking & Snack - September 2019 - 140
Baking & Snack - September 2019 - 141
Baking & Snack - September 2019 - 142
Baking & Snack - September 2019 - 143
Baking & Snack - September 2019 - 144
Baking & Snack - September 2019 - AD INDEX
Baking & Snack - September 2019 - NEW PRODUCT SPOTLIGHT
Baking & Snack - September 2019 - 147
Baking & Snack - September 2019 - 148
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