Baking & Snack - August 2019 - 144

CONTINUOUS IMPROVEMENT

significant modifications or replacements required,"
he added.

Slow equals fast

At the end of the day,
continuous improvement
is all about getting
product out the door.
Clif Bar & Company

lows for a certain level of redundancy in the system to
absorb the minor stoppages," Mr. Sloan said. "It's really
about making sure the system, end-to-end, is balanced
and we're running at speeds that are optimal not only for
a piece of equipment but also how that particular equipment has been integrated with all the others. That gives
the total system balance and stability."
Efficiency means keeping the end in mind, but that
doesn't always mean the end of the production line.
Continuous improvement is just that - ongoing - so
timelines can be fluid based on overall goals.
"Continuous improvement timelines will vary based
on the number of hurdles in the way or actions required
to achieve target goals," Mr. Owad suggested.
"Some initiatives produce quick results within days
when there is low-hanging fruit to be had, but other improvements may take several months if there are more

The tortoise and the hare: It's an analogy often used
to describe the role speed plays in efficient bakery
production.
"I have a saying in the bakery and even in life,"
Mr. Dearduff said. "Go slow to go fast." This means that
to achieve success, precision trumps speed. "If you're
mindful to all the setups, preparation and precision,
then speed will equal the trucks being full of product,
rather than if you're running at high speeds with no concern for the particulars that get you there," he added.
In OEE, speed is considered under the performance
opportunity, but it must be factored into the capability
of the whole line. "It's possible to increase performance
by turning up the speed, but at some point, you're going
to encounter a bottleneck or introduce downtime, and
that will show up as declines in availability or quality,"
Mr. Sloan said. "This will cause the OEE to flatten or
trend downward, and at that point, you should be able
to identify the root cause as running faster than the line
is capable."
As Clif Bar uses continuous improvement philosophies to streamline its manufacturing, the company
is cognizant that slowing down to speed up can seem
counter intuitive. "You just have to get over the urge to
turn up the dial thinking that you'll get more out of it,"
Mr. Sloan said. "There will be a point that you go past
your peak and will start introducing issues that inhibit

Equipment's role in continuous improvement
Efficiency is all about controlling
how the machines get a baked
good from the mixer into the
package. And while the focus is
on data, people and results, it's
important to be mindful of the
equipment performing the task.
"We have to maintain a good,
solid, robust maintenance program
where we're being preventive and
also predictive at times," said Jeb
Sloan, corporate engineering team
lead, Clif Bar & Company.
Even the most thoughtfully designed equipment will complete
its useful life at some point, and
it's up to the bakers to understand
when the asset is optimized to
144 Baking & Snack August 2019 / www.bakingandsnack.com

its full potential. "If we're seeing
failures on equipment show up as
one of the top downtime reasons,
then we have to decide if we can
live with that level of failure,"
Mr. Sloan said. "If it's acceptable
for that particular asset, there's no
need to replace it."
Bakery production is a complex
system; the age and type of equipment are not the only factors to
consider in terms of continuous
improvement on a production line,
according to Joe Owad, director
of plant engineering, Pepperidge
Farm, a subsidiary of Campbell
Soup Co. "There are a lot of
technological advancements and

new design functions that are very
attractive to drive performance improvements," he said. "But I have
also seen many older machines
run just as well as new counterparts when they're maintained and
operated effectively."
When considering age and
equipment type in continuous
improvement, it's not an either/or
scenario. "It comes down to the
required capabilities needed from
the equipment," Mr. Owad said.
"Ultimately, you should weigh
the actual business or process
requirements against the anticipated costs to determine your
strategic needs."


http://www.bakingandsnack.com

Baking & Snack - August 2019

Table of Contents for the Digital Edition of Baking & Snack - August 2019

Baking & Snack - August 2019
Contents
Contents
Editorial - A tale of two bakeries
Newsfront - Great Harvest testing home bread delivery
General Mills shifts focus to speed to market
Bunge in partnership to measure sustainability
News - Five trends impacting bakery and snack packaging
Atlas Holdings to purchase snacks unit from TreeHouse
Multivac acquires Fritsch Group
Middleby acquires Packaging Progressions
Ferrero to acquire Campbell Soup’s Kelsen Group
People/In Brief
Food Safety Series - the ALLERGEN piece
Klosterman Baking Co. - ANOTHER HISTORIC MILESTONE
Creating a buzz around a cause
Chabaso - the influential Loaf
Chabaso’s wheat seminar meets ‘ag in the middle’
International Series: Europe - NO TASTE LIKE HOME
Mixes and Bases - ELIMINATING ERRORS
Chocolate - crafting cocoa to expectations
The long road to sustainable cocoa
TECHNICALLY SPEAKING - SANITARY DESIGN made easy
Cake Processing - INTO THIN AIR
Pyler Says: Batter specific gravity
Depanning - CATCH AND RELEASE
ABA takes major step to fight tray theft
Slicing - Making the cut
Continuous Improvement - Good...Better...BEST
Equipment’s role in continuous improvement
Multipacks - Multidimensional MULTIPACKS
Putting the variety in multipacks
Vehicles - efficiency ON THE ROAD
ABA heads IBIE logistics conference
The future of commercial vehicles
SANITATION STRATEGIES - EXPANDING 5S
INDUSTRY IMAGES: IFT - the future is NOW
INDUSTRY IMAGES: BEMA - ALL-TIME HIGH
Meeting Preview: CASBA - Worthy Celebration
The Kit Murphy Memorial Scholarship
Meeting Preview: IBIE - THE TIME HAS COME
Meeting Preview: ABA Technical Conference - EMPOWERING BAKERS
Events
Featured Innnovation Center
Ingredients & Formulating
Equipment & Packaging
Patents
New on the Shelf
MARKETPLACE
AD INDEX
AD INDEX
NEW PRODUCT SPOTLIGHT
Baking & Snack - August 2019 - Baking & Snack - August 2019
Baking & Snack - August 2019 - Baking & Snack - August 2019
Baking & Snack - August 2019 - FC - 1
Baking & Snack - August 2019 - FC - 2
Baking & Snack - August 2019 - 2
Baking & Snack - August 2019 - 3
Baking & Snack - August 2019 - 4
Baking & Snack - August 2019 - 5
Baking & Snack - August 2019 - 6
Baking & Snack - August 2019 - 7
Baking & Snack - August 2019 - 8
Baking & Snack - August 2019 - Contents
Baking & Snack - August 2019 - 10
Baking & Snack - August 2019 - Contents
Baking & Snack - August 2019 - Editorial - A tale of two bakeries
Baking & Snack - August 2019 - 13
Baking & Snack - August 2019 - 14
Baking & Snack - August 2019 - 15
Baking & Snack - August 2019 - Bunge in partnership to measure sustainability
Baking & Snack - August 2019 - 17
Baking & Snack - August 2019 - Multivac acquires Fritsch Group
Baking & Snack - August 2019 - 19
Baking & Snack - August 2019 - Ferrero to acquire Campbell Soup’s Kelsen Group
Baking & Snack - August 2019 - 21
Baking & Snack - August 2019 - People/In Brief
Baking & Snack - August 2019 - 23
Baking & Snack - August 2019 - 24
Baking & Snack - August 2019 - 25
Baking & Snack - August 2019 - 26
Baking & Snack - August 2019 - Food Safety Series - the ALLERGEN piece
Baking & Snack - August 2019 - 28
Baking & Snack - August 2019 - 29
Baking & Snack - August 2019 - 30
Baking & Snack - August 2019 - 31
Baking & Snack - August 2019 - 32
Baking & Snack - August 2019 - 33
Baking & Snack - August 2019 - 34
Baking & Snack - August 2019 - 35
Baking & Snack - August 2019 - 36
Baking & Snack - August 2019 - 37
Baking & Snack - August 2019 - Klosterman Baking Co. - ANOTHER HISTORIC MILESTONE
Baking & Snack - August 2019 - 39
Baking & Snack - August 2019 - 40
Baking & Snack - August 2019 - 41
Baking & Snack - August 2019 - 42
Baking & Snack - August 2019 - 43
Baking & Snack - August 2019 - 44
Baking & Snack - August 2019 - 45
Baking & Snack - August 2019 - 46
Baking & Snack - August 2019 - 47
Baking & Snack - August 2019 - 48
Baking & Snack - August 2019 - 49
Baking & Snack - August 2019 - Creating a buzz around a cause
Baking & Snack - August 2019 - 51
Baking & Snack - August 2019 - 52
Baking & Snack - August 2019 - 53
Baking & Snack - August 2019 - 54
Baking & Snack - August 2019 - 55
Baking & Snack - August 2019 - 56
Baking & Snack - August 2019 - Chabaso - the influential Loaf
Baking & Snack - August 2019 - 58
Baking & Snack - August 2019 - 59
Baking & Snack - August 2019 - 60
Baking & Snack - August 2019 - 61
Baking & Snack - August 2019 - Chabaso’s wheat seminar meets ‘ag in the middle’
Baking & Snack - August 2019 - 63
Baking & Snack - August 2019 - 64
Baking & Snack - August 2019 - 65
Baking & Snack - August 2019 - 66
Baking & Snack - August 2019 - 67
Baking & Snack - August 2019 - 68
Baking & Snack - August 2019 - International Series: Europe - NO TASTE LIKE HOME
Baking & Snack - August 2019 - 70
Baking & Snack - August 2019 - 71
Baking & Snack - August 2019 - 72
Baking & Snack - August 2019 - 73
Baking & Snack - August 2019 - 74
Baking & Snack - August 2019 - 75
Baking & Snack - August 2019 - 76
Baking & Snack - August 2019 - 77
Baking & Snack - August 2019 - 78
Baking & Snack - August 2019 - Mixes and Bases - ELIMINATING ERRORS
Baking & Snack - August 2019 - 80
Baking & Snack - August 2019 - 81
Baking & Snack - August 2019 - 82
Baking & Snack - August 2019 - 83
Baking & Snack - August 2019 - 84
Baking & Snack - August 2019 - 85
Baking & Snack - August 2019 - 86
Baking & Snack - August 2019 - 87
Baking & Snack - August 2019 - 88
Baking & Snack - August 2019 - 89
Baking & Snack - August 2019 - 90
Baking & Snack - August 2019 - 91
Baking & Snack - August 2019 - 92
Baking & Snack - August 2019 - 93
Baking & Snack - August 2019 - 94
Baking & Snack - August 2019 - Chocolate - crafting cocoa to expectations
Baking & Snack - August 2019 - The long road to sustainable cocoa
Baking & Snack - August 2019 - 97
Baking & Snack - August 2019 - 98
Baking & Snack - August 2019 - 99
Baking & Snack - August 2019 - 100
Baking & Snack - August 2019 - 101
Baking & Snack - August 2019 - 102
Baking & Snack - August 2019 - 103
Baking & Snack - August 2019 - 104
Baking & Snack - August 2019 - TECHNICALLY SPEAKING - SANITARY DESIGN made easy
Baking & Snack - August 2019 - 106
Baking & Snack - August 2019 - Cake Processing - INTO THIN AIR
Baking & Snack - August 2019 - 108
Baking & Snack - August 2019 - 109
Baking & Snack - August 2019 - 110
Baking & Snack - August 2019 - 111
Baking & Snack - August 2019 - 112
Baking & Snack - August 2019 - 113
Baking & Snack - August 2019 - Pyler Says: Batter specific gravity
Baking & Snack - August 2019 - 115
Baking & Snack - August 2019 - 116
Baking & Snack - August 2019 - 117
Baking & Snack - August 2019 - 118
Baking & Snack - August 2019 - Depanning - CATCH AND RELEASE
Baking & Snack - August 2019 - 120
Baking & Snack - August 2019 - ABA takes major step to fight tray theft
Baking & Snack - August 2019 - 122
Baking & Snack - August 2019 - 123
Baking & Snack - August 2019 - 124
Baking & Snack - August 2019 - 125
Baking & Snack - August 2019 - 126
Baking & Snack - August 2019 - 127
Baking & Snack - August 2019 - 128
Baking & Snack - August 2019 - Slicing - Making the cut
Baking & Snack - August 2019 - 130
Baking & Snack - August 2019 - 131
Baking & Snack - August 2019 - 132
Baking & Snack - August 2019 - 133
Baking & Snack - August 2019 - 134
Baking & Snack - August 2019 - 135
Baking & Snack - August 2019 - 136
Baking & Snack - August 2019 - 137
Baking & Snack - August 2019 - 138
Baking & Snack - August 2019 - Continuous Improvement - Good...Better...BEST
Baking & Snack - August 2019 - 140
Baking & Snack - August 2019 - 141
Baking & Snack - August 2019 - 142
Baking & Snack - August 2019 - 143
Baking & Snack - August 2019 - Equipment’s role in continuous improvement
Baking & Snack - August 2019 - 145
Baking & Snack - August 2019 - 146
Baking & Snack - August 2019 - 147
Baking & Snack - August 2019 - 148
Baking & Snack - August 2019 - Multipacks - Multidimensional MULTIPACKS
Baking & Snack - August 2019 - Putting the variety in multipacks
Baking & Snack - August 2019 - 151
Baking & Snack - August 2019 - 152
Baking & Snack - August 2019 - 153
Baking & Snack - August 2019 - Vehicles - efficiency ON THE ROAD
Baking & Snack - August 2019 - ABA heads IBIE logistics conference
Baking & Snack - August 2019 - The future of commercial vehicles
Baking & Snack - August 2019 - 157
Baking & Snack - August 2019 - 158
Baking & Snack - August 2019 - SANITATION STRATEGIES - EXPANDING 5S
Baking & Snack - August 2019 - 160
Baking & Snack - August 2019 - INDUSTRY IMAGES: IFT - the future is NOW
Baking & Snack - August 2019 - 162
Baking & Snack - August 2019 - 163
Baking & Snack - August 2019 - 164
Baking & Snack - August 2019 - INDUSTRY IMAGES: BEMA - ALL-TIME HIGH
Baking & Snack - August 2019 - 166
Baking & Snack - August 2019 - 167
Baking & Snack - August 2019 - 168
Baking & Snack - August 2019 - 169
Baking & Snack - August 2019 - Meeting Preview: CASBA - Worthy Celebration
Baking & Snack - August 2019 - The Kit Murphy Memorial Scholarship
Baking & Snack - August 2019 - 172
Baking & Snack - August 2019 - Meeting Preview: IBIE - THE TIME HAS COME
Baking & Snack - August 2019 - 174
Baking & Snack - August 2019 - 175
Baking & Snack - August 2019 - 176
Baking & Snack - August 2019 - Meeting Preview: ABA Technical Conference - EMPOWERING BAKERS
Baking & Snack - August 2019 - Events
Baking & Snack - August 2019 - 179
Baking & Snack - August 2019 - 180
Baking & Snack - August 2019 - 181
Baking & Snack - August 2019 - Featured Innnovation Center
Baking & Snack - August 2019 - 183
Baking & Snack - August 2019 - Ingredients & Formulating
Baking & Snack - August 2019 - 185
Baking & Snack - August 2019 - 186
Baking & Snack - August 2019 - 187
Baking & Snack - August 2019 - 188
Baking & Snack - August 2019 - 189
Baking & Snack - August 2019 - Equipment & Packaging
Baking & Snack - August 2019 - 191
Baking & Snack - August 2019 - 192
Baking & Snack - August 2019 - 193
Baking & Snack - August 2019 - 194
Baking & Snack - August 2019 - 195
Baking & Snack - August 2019 - 196
Baking & Snack - August 2019 - 197
Baking & Snack - August 2019 - Patents
Baking & Snack - August 2019 - 199
Baking & Snack - August 2019 - 200
Baking & Snack - August 2019 - 201
Baking & Snack - August 2019 - New on the Shelf
Baking & Snack - August 2019 - 203
Baking & Snack - August 2019 - 204
Baking & Snack - August 2019 - 205
Baking & Snack - August 2019 - MARKETPLACE
Baking & Snack - August 2019 - 207
Baking & Snack - August 2019 - 208
Baking & Snack - August 2019 - 209
Baking & Snack - August 2019 - 210
Baking & Snack - August 2019 - 211
Baking & Snack - August 2019 - 212
Baking & Snack - August 2019 - 213
Baking & Snack - August 2019 - 214
Baking & Snack - August 2019 - 215
Baking & Snack - August 2019 - AD INDEX
Baking & Snack - August 2019 - AD INDEX
Baking & Snack - August 2019 - NEW PRODUCT SPOTLIGHT
Baking & Snack - August 2019 - 219
Baking & Snack - August 2019 - 220
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