Baking & Snack - July 2019 - 80

CONVEYORS

Transitioning to
more hygienically
designed equipment
that's easier
to inspect and
maintain could
slash sanitation and
changeover time.
New sanitarydesigned conveyors
reduce changeover
times, labor costs and
food safety risks.
AMF Bakery Systems

systems are designed with specific friction factors in mind,
and if the system is not routinely cleaned, these friction
factors can change considerably, adding tension to and
shorting the life expectancy of the belt," said Bryan Hobbs,
Ashworth's sales and service manager of North America.
From a product safety perspective, the oven's kill step has
provided a longstanding drape of security for the baking
industry. As a result, it's only been since the implementation the Food Safety Modernization Act that many bakers
have ramped up their sanitation procedures to meet regulatory requirements. "In the baking industry, the type of
complete washdown and sanitation performed in the protein industry, particularly in meat and poultry, has not been
the traditional method of cleaning" said Rick Spiak, vicepresident of sales and marketing, Wire Belt Co. of America.
Heightened allergen awareness and possibilities of
pathogens getting into the process - much of it spawning since the Peanut Corp. of America salmonella outbreak
in 2009 - has prompted a renewed era of due diligence.
"Food industry personnel are now considering the need to
do a thorough washdown and cleaning between allergens,
especially with peanuts," Mr. Spiak said. "While warning
labels may say, 'This product may contain peanuts,' processors are also looking at how a thorough washdown can be
conducted in a plant where that has not traditionally been
done. Where dust or other types of remnants from ingredients are present, some are thinking about a vacuum cleanup and then perhaps a washdown."
He added that potato chip, pretzel and other snack facilities need to carefully monitor changeovers between seasonings, spices and flavorings that contain various dairy, egg,
wheat or other allergens. Even greater caution is recommended with certain other products. "Energy and nutrition
bars are a whole different animal with nuts and allergens,"
Mr. Spiak said. "You have not only all the allergens but also
all the ingredients that hold the snack bars together, which
is usually some conglomeration of sugars and that, because
of its stickiness, could complicate equipment maintenance."

80 Baking & Snack July 2019 / www.bakingandsnack.com

Processors have become keenly aware of food safety
risks, and how they can reach well beyond the internal
costs of a recall itself. "Those risks to the processor include fines from government regulatory bodies, the bad
press they may receive, or the damage to the brand name,"
Mr. Spiak said.

Know when to clean
A well-developed cleaning protocol will extend the service
life of the belts. But when something is about to go wrong,
the belts and conveyors typically provide signs that indicate
service is needed, according to Kevin Quinn, sales manager, Douglas Machines Corp.
For example, watch out for spills that not only put a dent
in efficiency but also present hazardous working conditions, affect employee safety, and cause equipment damage.
Likewise, look for mistracking. "Buildup on the conveyor
belt can cause it to misalign, get off-track or result in uneven belt wear," Mr. Quinn explained.
Carryback is a root cause of cross contamination.
"During the manufacturing process, product moves along
the conveyor belt, and inevitably residue will stick to the
belt surface," Mr. Quinn said. "It builds up daily and eventually causes damage and/or downtime, lost productivity
and health issues for workers and consumers."
Moreover, belt slippage caused by a lack of improperly
cleansed conveyors results in using excess energy and could
spark costly interruptions in production. Mr. Quinn noted
that Douglas Machines' Cyclone belt washers are designed
to remove fats, sugars, allergens and oils from a wide variety
of open mesh and solid conveyor belts. Although the inline
washer does not sanitize, he added, a chemical disinfectant
sprayed during post-cleaning will remove pathogens.
Sometimes it takes more than power washing. During
a scheduled deep-cleaning process, sticky and oily residue requires rubbing, brushing or scraping, according to
Mr. Martin.
Bakers sometimes forget to use a little extra elbow grease


http://www.bakingandsnack.com

Baking & Snack - July 2019

Table of Contents for the Digital Edition of Baking & Snack - July 2019

Baking & Snack - July 2019
Contents
Contents
Editorial - The collegiality of baking
Newsfront - Consumer insights reframe snacking for Mondelez
Pepperidge looks to ‘unleash the growth’ in Goldfish
DowDuPont merging two business units
News - BEMA announces 2019 board executives
Rich Hoskins recieves lifetime achievement award
Context becoming critical for food additives
In Memoriam
Arnott’s begins construction on $45 million warehouse
People/In Brief
Food Safety Series - farm-to-fork FOOD SAFETY
IBIE Committee Roundtable - EVOLVING WITH THE TIMES
Bud’s Best Cookies - THE RIGHT STUFF
The magic of tray loading
One connection can chart a company’s course
International Series: Asia - SEA OF CHANGE
Where’s the growth throughout Asia?
Gums and Stabilizers - PRESERVING APPEAL
Fortification - an EXTRA BOOST
Bar Technology - breaking down BARRIERS
Conveyors - ENSURING SAFE TRAVELS
Playing it safe with acetal belting
Moulders - Shaped for Control
Inline Quality Control - AS FAR AS IT CAN SEE
FSMA advances X-ray, vision systems
INDUSTRY INSIGHT - SUCCESSFUL PROJECTS
Meeting Preview: IBIE - Totally Immersed
Meeting Preview: AACCI - READY TO MINGLE
Events
Featured Innovation Center
Ingredients & Formulating
Equipment & Packaging
Patents
New on the Shelf
MARKETPLACE
AD INDEX
Baking & Snack - July 2019 - Baking & Snack - July 2019
Baking & Snack - July 2019 - Baking & Snack - July 2019
Baking & Snack - July 2019 - FC - 1
Baking & Snack - July 2019 - FC - 2
Baking & Snack - July 2019 - 2
Baking & Snack - July 2019 - 3
Baking & Snack - July 2019 - 4
Baking & Snack - July 2019 - 5
Baking & Snack - July 2019 - 6
Baking & Snack - July 2019 - 7
Baking & Snack - July 2019 - 8
Baking & Snack - July 2019 - Contents
Baking & Snack - July 2019 - 10
Baking & Snack - July 2019 - Contents
Baking & Snack - July 2019 - Editorial - The collegiality of baking
Baking & Snack - July 2019 - Pepperidge looks to ‘unleash the growth’ in Goldfish
Baking & Snack - July 2019 - DowDuPont merging two business units
Baking & Snack - July 2019 - 15
Baking & Snack - July 2019 - In Memoriam
Baking & Snack - July 2019 - People/In Brief
Baking & Snack - July 2019 - 18
Baking & Snack - July 2019 - Food Safety Series - farm-to-fork FOOD SAFETY
Baking & Snack - July 2019 - 20
Baking & Snack - July 2019 - 21
Baking & Snack - July 2019 - 22
Baking & Snack - July 2019 - 23
Baking & Snack - July 2019 - 24
Baking & Snack - July 2019 - 25
Baking & Snack - July 2019 - 26
Baking & Snack - July 2019 - IBIE Committee Roundtable - EVOLVING WITH THE TIMES
Baking & Snack - July 2019 - 28
Baking & Snack - July 2019 - 29
Baking & Snack - July 2019 - 30
Baking & Snack - July 2019 - 31
Baking & Snack - July 2019 - Bud’s Best Cookies - THE RIGHT STUFF
Baking & Snack - July 2019 - 33
Baking & Snack - July 2019 - 34
Baking & Snack - July 2019 - 35
Baking & Snack - July 2019 - 36
Baking & Snack - July 2019 - 37
Baking & Snack - July 2019 - The magic of tray loading
Baking & Snack - July 2019 - 39
Baking & Snack - July 2019 - 40
Baking & Snack - July 2019 - 41
Baking & Snack - July 2019 - One connection can chart a company’s course
Baking & Snack - July 2019 - 43
Baking & Snack - July 2019 - International Series: Asia - SEA OF CHANGE
Baking & Snack - July 2019 - 45
Baking & Snack - July 2019 - 46
Baking & Snack - July 2019 - 47
Baking & Snack - July 2019 - Where’s the growth throughout Asia?
Baking & Snack - July 2019 - 49
Baking & Snack - July 2019 - 50
Baking & Snack - July 2019 - Gums and Stabilizers - PRESERVING APPEAL
Baking & Snack - July 2019 - 52
Baking & Snack - July 2019 - 53
Baking & Snack - July 2019 - 54
Baking & Snack - July 2019 - 55
Baking & Snack - July 2019 - 56
Baking & Snack - July 2019 - 57
Baking & Snack - July 2019 - 58
Baking & Snack - July 2019 - 59
Baking & Snack - July 2019 - 60
Baking & Snack - July 2019 - Fortification - an EXTRA BOOST
Baking & Snack - July 2019 - 62
Baking & Snack - July 2019 - 63
Baking & Snack - July 2019 - 64
Baking & Snack - July 2019 - 65
Baking & Snack - July 2019 - 66
Baking & Snack - July 2019 - 67
Baking & Snack - July 2019 - 68
Baking & Snack - July 2019 - Bar Technology - breaking down BARRIERS
Baking & Snack - July 2019 - 70
Baking & Snack - July 2019 - 71
Baking & Snack - July 2019 - 72
Baking & Snack - July 2019 - 73
Baking & Snack - July 2019 - 74
Baking & Snack - July 2019 - 75
Baking & Snack - July 2019 - 76
Baking & Snack - July 2019 - 77
Baking & Snack - July 2019 - 78
Baking & Snack - July 2019 - Conveyors - ENSURING SAFE TRAVELS
Baking & Snack - July 2019 - 80
Baking & Snack - July 2019 - 81
Baking & Snack - July 2019 - 82
Baking & Snack - July 2019 - Playing it safe with acetal belting
Baking & Snack - July 2019 - 84
Baking & Snack - July 2019 - 85
Baking & Snack - July 2019 - 86
Baking & Snack - July 2019 - Moulders - Shaped for Control
Baking & Snack - July 2019 - 88
Baking & Snack - July 2019 - 89
Baking & Snack - July 2019 - 90
Baking & Snack - July 2019 - 91
Baking & Snack - July 2019 - 92
Baking & Snack - July 2019 - 93
Baking & Snack - July 2019 - 94
Baking & Snack - July 2019 - 95
Baking & Snack - July 2019 - 96
Baking & Snack - July 2019 - 97
Baking & Snack - July 2019 - 98
Baking & Snack - July 2019 - Inline Quality Control - AS FAR AS IT CAN SEE
Baking & Snack - July 2019 - FSMA advances X-ray, vision systems
Baking & Snack - July 2019 - 101
Baking & Snack - July 2019 - 102
Baking & Snack - July 2019 - 103
Baking & Snack - July 2019 - 104
Baking & Snack - July 2019 - INDUSTRY INSIGHT - SUCCESSFUL PROJECTS
Baking & Snack - July 2019 - 106
Baking & Snack - July 2019 - Meeting Preview: IBIE - Totally Immersed
Baking & Snack - July 2019 - 108
Baking & Snack - July 2019 - 109
Baking & Snack - July 2019 - 110
Baking & Snack - July 2019 - Meeting Preview: AACCI - READY TO MINGLE
Baking & Snack - July 2019 - Events
Baking & Snack - July 2019 - 113
Baking & Snack - July 2019 - 114
Baking & Snack - July 2019 - 115
Baking & Snack - July 2019 - Featured Innovation Center
Baking & Snack - July 2019 - 117
Baking & Snack - July 2019 - Ingredients & Formulating
Baking & Snack - July 2019 - 119
Baking & Snack - July 2019 - Equipment & Packaging
Baking & Snack - July 2019 - 121
Baking & Snack - July 2019 - 122
Baking & Snack - July 2019 - 123
Baking & Snack - July 2019 - Patents
Baking & Snack - July 2019 - 125
Baking & Snack - July 2019 - New on the Shelf
Baking & Snack - July 2019 - 127
Baking & Snack - July 2019 - MARKETPLACE
Baking & Snack - July 2019 - 129
Baking & Snack - July 2019 - 130
Baking & Snack - July 2019 - 131
Baking & Snack - July 2019 - 132
Baking & Snack - July 2019 - 133
Baking & Snack - July 2019 - 134
Baking & Snack - July 2019 - 135
Baking & Snack - July 2019 - 136
Baking & Snack - July 2019 - AD INDEX
Baking & Snack - July 2019 - 138
Baking & Snack - July 2019 - 139
Baking & Snack - July 2019 - 140
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