Baking & Snack - July 2019 - 22

FOOD SAFETY SERIES

along the food chain, starting at the farm. "Farm handling
equipment may be used for multiple foods with less vigorous sanitation controls," Ms. Reo said. "These should be
monitored through your supplier and verified."
For food transportation, FSMA's goal is to prevent
practices such as failure to properly refrigerate food,
inadequate cleaning of vehicles between loads and failure to properly protect food, all of which can create
food safety risks. The rule establishes requirements for
shippers, loaders, carriers by motor or rail vehicle, and
receivers to implement sanitary practices. Specifically,
FSMA established requirements for vehicles and trans-

"Consumers must trust
their food supply, and the
industry works tirelessly
to maintain that trust."
Matilda Freund, Mondelez International
portation equipment, transportation operations, records, training and waivers. FSMA's rule on sanitary
transportation of human and animal food requires that
the design and maintenance of vehicles and transportation equipment ensures that they do not cause the food
that it transports to become unsafe. For example, vehicles must be suitable for their intended use, adequately
cleanable and capable of maintaining temperatures necessary for the safe transport of food.
"Intermediary storage sites may not be qualified for
holding foods properly," Ms. Reo said. "Ensure your supplier has documented audit and verification of all holding facilities. Tanks and vessels used to transport food
ingredients are not always exclusively reserved for foodstuffs. Depending on shipper, container controls and
cleaning methods, there is potential for residual chemical carryover or ingredients from previous cargoes."

Safe through arrival
As ingredients come into the plant, good facility design and
operating features can protect them from contamination,
according to Greg Carr, senior director of project planning, The Austin Co. He suggested beginning with a separate non-allergen receiving dock and painting the exterior
and interior of the door with the plant's non-allergen color
code. Delivery trucks may well have allergen and non-allergens, so carefully check inside the truck before unloading
for spillage. Provide an airlock at the receiving dock, where
delivery pallets can be switched for color-coded plastic
plant pallets via a load transfer station. The air lock should

be positive to the exterior and negative to the ingredient
warehouse. Have a dedicated color-coded forklift for allergens and clean it regularly in case of contamination from a
delivery truck. And if there are delivery ports for bulk ingredients, color code and lock them.
This extends throughout the plant as ingredients move
through the facility. According to John Koury, architect at
A M King, allergenic ingredients need to be handled similarly to pathogens. Equipment washdown between product runs is required. Dedicated lines in separate rooms
and climates isn't always possible, but it is recommended.
Following the path of carts, trays, bowls or other process
equipment throughout the plant, soiled tools and equipment need to be kept separate from clean equipment, as
do those handling controlled, labeled allergenic foods.
Their storage needs to be obvious. Color-coding can be
used to designate the vessels, just as color-coded smocks
can be used for employees working in designated areas.
"FSMA is impacting existing facilities that battle possible cross-contamination. The biggest contributors are
ventilation systems, compressed air systems, associate
traffic and behaviors, and material flow," noted Rowdy
Brixey, president, Brixey Engineering, Inc. Ventilation
systems should be designed so air is not shared between
segregated plant areas. Filtration isn't enough, he explained. Contaminated air exhausting from one plant
area can become the intake air for another system. Many
plants have this issue, which Mr. Brixey said is correctable; just contact a good industrial facilities engineer.
A compressed air system's intake filter can remove dust
but cannot keep allergens from infiltrating the system.
Plants should get all intake air from a neutral area or
confine the intake systems to isolated locations.
Traffic inevitably moves product through vulnerable
places in the plant. Packaging traffic may cross paths
with sanitary, ready-to-eat product, or trash carriers
from raw areas may be emptied and brought back into
food production. "Controlling pathogens starts with understanding lanes of process and controlling where people and equipment travel," Mr. Koury said. "In the ideal
world of ground-up construction, these scenarios can be
planned. However, processes are frequently added to existing buildings in less than ideal configurations." Good
tracking and, more importantly, strict cleaning protocol
with sloped floor drains and full coverage hoses help.

Sanitation for recall prevention
Even with isolating ingredients and equipment and the
paths allergen-free products take, poor sanitation practices can undo that good work. "Hygiene, hygienic design and the subsequent monitoring of their effectiveness are of critical importance in establishing and maintaining a safe food supply as well as contributing to the

22 Baking & Snack July 2019 / www.bakingandsnack.com

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Baking & Snack - July 2019

Table of Contents for the Digital Edition of Baking & Snack - July 2019

Baking & Snack - July 2019
Contents
Contents
Editorial - The collegiality of baking
Newsfront - Consumer insights reframe snacking for Mondelez
Pepperidge looks to ‘unleash the growth’ in Goldfish
DowDuPont merging two business units
News - BEMA announces 2019 board executives
Rich Hoskins recieves lifetime achievement award
Context becoming critical for food additives
In Memoriam
Arnott’s begins construction on $45 million warehouse
People/In Brief
Food Safety Series - farm-to-fork FOOD SAFETY
IBIE Committee Roundtable - EVOLVING WITH THE TIMES
Bud’s Best Cookies - THE RIGHT STUFF
The magic of tray loading
One connection can chart a company’s course
International Series: Asia - SEA OF CHANGE
Where’s the growth throughout Asia?
Gums and Stabilizers - PRESERVING APPEAL
Fortification - an EXTRA BOOST
Bar Technology - breaking down BARRIERS
Conveyors - ENSURING SAFE TRAVELS
Playing it safe with acetal belting
Moulders - Shaped for Control
Inline Quality Control - AS FAR AS IT CAN SEE
FSMA advances X-ray, vision systems
INDUSTRY INSIGHT - SUCCESSFUL PROJECTS
Meeting Preview: IBIE - Totally Immersed
Meeting Preview: AACCI - READY TO MINGLE
Events
Featured Innovation Center
Ingredients & Formulating
Equipment & Packaging
Patents
New on the Shelf
MARKETPLACE
AD INDEX
Baking & Snack - July 2019 - Baking & Snack - July 2019
Baking & Snack - July 2019 - Baking & Snack - July 2019
Baking & Snack - July 2019 - FC - 1
Baking & Snack - July 2019 - FC - 2
Baking & Snack - July 2019 - 2
Baking & Snack - July 2019 - 3
Baking & Snack - July 2019 - 4
Baking & Snack - July 2019 - 5
Baking & Snack - July 2019 - 6
Baking & Snack - July 2019 - 7
Baking & Snack - July 2019 - 8
Baking & Snack - July 2019 - Contents
Baking & Snack - July 2019 - 10
Baking & Snack - July 2019 - Contents
Baking & Snack - July 2019 - Editorial - The collegiality of baking
Baking & Snack - July 2019 - Pepperidge looks to ‘unleash the growth’ in Goldfish
Baking & Snack - July 2019 - DowDuPont merging two business units
Baking & Snack - July 2019 - 15
Baking & Snack - July 2019 - In Memoriam
Baking & Snack - July 2019 - People/In Brief
Baking & Snack - July 2019 - 18
Baking & Snack - July 2019 - Food Safety Series - farm-to-fork FOOD SAFETY
Baking & Snack - July 2019 - 20
Baking & Snack - July 2019 - 21
Baking & Snack - July 2019 - 22
Baking & Snack - July 2019 - 23
Baking & Snack - July 2019 - 24
Baking & Snack - July 2019 - 25
Baking & Snack - July 2019 - 26
Baking & Snack - July 2019 - IBIE Committee Roundtable - EVOLVING WITH THE TIMES
Baking & Snack - July 2019 - 28
Baking & Snack - July 2019 - 29
Baking & Snack - July 2019 - 30
Baking & Snack - July 2019 - 31
Baking & Snack - July 2019 - Bud’s Best Cookies - THE RIGHT STUFF
Baking & Snack - July 2019 - 33
Baking & Snack - July 2019 - 34
Baking & Snack - July 2019 - 35
Baking & Snack - July 2019 - 36
Baking & Snack - July 2019 - 37
Baking & Snack - July 2019 - The magic of tray loading
Baking & Snack - July 2019 - 39
Baking & Snack - July 2019 - 40
Baking & Snack - July 2019 - 41
Baking & Snack - July 2019 - One connection can chart a company’s course
Baking & Snack - July 2019 - 43
Baking & Snack - July 2019 - International Series: Asia - SEA OF CHANGE
Baking & Snack - July 2019 - 45
Baking & Snack - July 2019 - 46
Baking & Snack - July 2019 - 47
Baking & Snack - July 2019 - Where’s the growth throughout Asia?
Baking & Snack - July 2019 - 49
Baking & Snack - July 2019 - 50
Baking & Snack - July 2019 - Gums and Stabilizers - PRESERVING APPEAL
Baking & Snack - July 2019 - 52
Baking & Snack - July 2019 - 53
Baking & Snack - July 2019 - 54
Baking & Snack - July 2019 - 55
Baking & Snack - July 2019 - 56
Baking & Snack - July 2019 - 57
Baking & Snack - July 2019 - 58
Baking & Snack - July 2019 - 59
Baking & Snack - July 2019 - 60
Baking & Snack - July 2019 - Fortification - an EXTRA BOOST
Baking & Snack - July 2019 - 62
Baking & Snack - July 2019 - 63
Baking & Snack - July 2019 - 64
Baking & Snack - July 2019 - 65
Baking & Snack - July 2019 - 66
Baking & Snack - July 2019 - 67
Baking & Snack - July 2019 - 68
Baking & Snack - July 2019 - Bar Technology - breaking down BARRIERS
Baking & Snack - July 2019 - 70
Baking & Snack - July 2019 - 71
Baking & Snack - July 2019 - 72
Baking & Snack - July 2019 - 73
Baking & Snack - July 2019 - 74
Baking & Snack - July 2019 - 75
Baking & Snack - July 2019 - 76
Baking & Snack - July 2019 - 77
Baking & Snack - July 2019 - 78
Baking & Snack - July 2019 - Conveyors - ENSURING SAFE TRAVELS
Baking & Snack - July 2019 - 80
Baking & Snack - July 2019 - 81
Baking & Snack - July 2019 - 82
Baking & Snack - July 2019 - Playing it safe with acetal belting
Baking & Snack - July 2019 - 84
Baking & Snack - July 2019 - 85
Baking & Snack - July 2019 - 86
Baking & Snack - July 2019 - Moulders - Shaped for Control
Baking & Snack - July 2019 - 88
Baking & Snack - July 2019 - 89
Baking & Snack - July 2019 - 90
Baking & Snack - July 2019 - 91
Baking & Snack - July 2019 - 92
Baking & Snack - July 2019 - 93
Baking & Snack - July 2019 - 94
Baking & Snack - July 2019 - 95
Baking & Snack - July 2019 - 96
Baking & Snack - July 2019 - 97
Baking & Snack - July 2019 - 98
Baking & Snack - July 2019 - Inline Quality Control - AS FAR AS IT CAN SEE
Baking & Snack - July 2019 - FSMA advances X-ray, vision systems
Baking & Snack - July 2019 - 101
Baking & Snack - July 2019 - 102
Baking & Snack - July 2019 - 103
Baking & Snack - July 2019 - 104
Baking & Snack - July 2019 - INDUSTRY INSIGHT - SUCCESSFUL PROJECTS
Baking & Snack - July 2019 - 106
Baking & Snack - July 2019 - Meeting Preview: IBIE - Totally Immersed
Baking & Snack - July 2019 - 108
Baking & Snack - July 2019 - 109
Baking & Snack - July 2019 - 110
Baking & Snack - July 2019 - Meeting Preview: AACCI - READY TO MINGLE
Baking & Snack - July 2019 - Events
Baking & Snack - July 2019 - 113
Baking & Snack - July 2019 - 114
Baking & Snack - July 2019 - 115
Baking & Snack - July 2019 - Featured Innovation Center
Baking & Snack - July 2019 - 117
Baking & Snack - July 2019 - Ingredients & Formulating
Baking & Snack - July 2019 - 119
Baking & Snack - July 2019 - Equipment & Packaging
Baking & Snack - July 2019 - 121
Baking & Snack - July 2019 - 122
Baking & Snack - July 2019 - 123
Baking & Snack - July 2019 - Patents
Baking & Snack - July 2019 - 125
Baking & Snack - July 2019 - New on the Shelf
Baking & Snack - July 2019 - 127
Baking & Snack - July 2019 - MARKETPLACE
Baking & Snack - July 2019 - 129
Baking & Snack - July 2019 - 130
Baking & Snack - July 2019 - 131
Baking & Snack - July 2019 - 132
Baking & Snack - July 2019 - 133
Baking & Snack - July 2019 - 134
Baking & Snack - July 2019 - 135
Baking & Snack - July 2019 - 136
Baking & Snack - July 2019 - AD INDEX
Baking & Snack - July 2019 - 138
Baking & Snack - July 2019 - 139
Baking & Snack - July 2019 - 140
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https://digitalbs.bakingbusiness.com/sosland/bs/2004_03_01
https://digitalbs.bakingbusiness.com/sosland/bs/2004_02_01
https://digitalbs.bakingbusiness.com/sosland/bs/2003_12_01
https://digitalbs.bakingbusiness.com/sosland/bs/2003_11_01
https://www.nxtbookmedia.com