Baking & Snack - June 2019 - 40

DOUGHNUT PEDDLER

Left: As production wraps up
for the day, racks of finished
product are arranged on
the production floor to allow
employees to pack custom
orders for customers.
Right: The Houston facility
anticipates the largest volume
of Doughnut Peddler's bakeries. It currently operates two
production lines with room
for a third.

ciency and compliance. Operators on the line are outfitted tablets where they can record dough weights, oil
temperatures, dough temperatures at multiple points
throughout the process, and heat calibration of the
proofer. Redzone alerts operators when a check needs
to be made and does not let operators move on until
the check has been done.
"We've set it up so that operators have to take a picture of the scales when they weight product, and the
alert doesn't clear until they do it," Mr. Dairman said.
"So, there's no pencil-whipping."
To track efficiency, the software also incorporates
much of the data taken by sensors on the line so operators know how much product is moving through.

Paused but still growing
The Houston plant is still new, but the facility was specifically designed in anticipation of growth. "The latest
line has the highest throughput and will help us hit a
higher volume," Mr. Dairman said. With new customers
signing on weekly and the Corpus Cristi market waiting
in the wings, he was confident that it would not be long
before Houston might need that third line.
In the short term, though, Houston will add HindsBock cookie and brownie depositors, which had already
arrived and were awaiting installation at the time of
Baking & Snack's visit. This will round out Houston's capabilities to make all the company's SKUs and expand
business in all major Texas cities.

40 Baking & Snack June 2019 / www.bakingandsnack.com

Doughnut Peddler is pressing pause on building new
bakeries but not on expanding the business. Mr. Duffy
plans to grow the portfolio first. "We are excellent forecasters of food consumption and see a strong future in
additional fresh-food products that have typically been
impossible to provide because of their inherently short
shelf life," he said. "Expanding our existing daily delivery
model to other foods will be a big focus."
This redirection on the expansion will also give the
company time to go back and support new employees in
Houston and the other bakeries. In less than two years,
Doughnut Peddler, which remains a family company at
its heart, jumped from a small business where everyone
knows everyone to a regional bakery, and the company
wants to prioritize equipping these new employees and
making them a part of the family.
"One of the struggles of expanding so fast is that we
haven't really had the time to show new employees who
we are and that we care," Mr. Dairman said. "We don't
want to build a bakery and walk away. We want to go
back and do more culture-building and building up the
great men and women who work for us."
By focusing on its strengths - a family-oriented culture, customer-focused business and logistics expertise
- Doughnut Peddler is quickly on its way to becoming
a household name nationwide. "At the end of the day, we
expect to leverage our technology and logistic capabilities to become the best fresh food logistics company in
America," Mr. Duffy predicted.

*


http://www.bakingandsnack.com

Baking & Snack - June 2019

Table of Contents for the Digital Edition of Baking & Snack - June 2019

Baking & Snack - June 2019
Contents
Contents
Editorial - A rising tide floats all boats
Newsfront - Oreo connects with young consumers
Flowers CEO discusses the future and Project Centennial
News - B├╝hler opens CUBIC innovation campus
Nestle USA to exit pizza DSD network
PepsiCo UK launches taste guarantee promotion
Mondelez, Bimbo keeping an eye on CBD
Hostess moving main distribution center to Kansas
In Brief/People
Food Safety Series - PROTECT AGAINST PATHOGENS
Doughnut Peddler - GO EAST, YOUNG MAN
Custom metalwork for signature donuts
Smith family values still guide the company
International Series: Latin America - BRIDGING THE CULTURAL CROSSROAD
Warning labels fuel broader array of health initiatives
Enzymes - A RECURRING REACTION
Inclusions - ENGAGING THE SENSES
TECHNICALLY SPEAKING - ON THE WIND
Cracker Technology - BALANCED CONTROL
Spraying on target
Mixing - ZEN AND THE ART OF MIXING
Icing and Glazing - SMOOTH AS SILK
Line Isolation - HOLD THE LINE
Weighing and Scaling - CONSISTENT ACCURACY
SANITATION STRATEGIES - SOLVE FOR X
Meeting Preview: IBIE - PERFECTING ARTISAN
IBIE Artisan Education
Meeting Preview: Pack Expo - PINNACLE OF PACKAGING
Events
Featured Innovation Center
Ingredients & Formulating
Equipment & Packaging
Patents
New on the Shelf
MARKETPLACE
AD INDEX
NEW PRODUCT SPOTLIGHT
Baking & Snack - June 2019 - Baking & Snack - June 2019
Baking & Snack - June 2019 - Baking & Snack - June 2019
Baking & Snack - June 2019 - 2
Baking & Snack - June 2019 - 3
Baking & Snack - June 2019 - 4
Baking & Snack - June 2019 - 5
Baking & Snack - June 2019 - 6
Baking & Snack - June 2019 - 7
Baking & Snack - June 2019 - 8
Baking & Snack - June 2019 - Contents
Baking & Snack - June 2019 - 10
Baking & Snack - June 2019 - Contents
Baking & Snack - June 2019 - Editorial - A rising tide floats all boats
Baking & Snack - June 2019 - 13
Baking & Snack - June 2019 - 14
Baking & Snack - June 2019 - 15
Baking & Snack - June 2019 - Flowers CEO discusses the future and Project Centennial
Baking & Snack - June 2019 - 17
Baking & Snack - June 2019 - Mondelez, Bimbo keeping an eye on CBD
Baking & Snack - June 2019 - In Brief/People
Baking & Snack - June 2019 - Food Safety Series - PROTECT AGAINST PATHOGENS
Baking & Snack - June 2019 - 21
Baking & Snack - June 2019 - 22
Baking & Snack - June 2019 - 23
Baking & Snack - June 2019 - 24
Baking & Snack - June 2019 - 25
Baking & Snack - June 2019 - 26
Baking & Snack - June 2019 - 27
Baking & Snack - June 2019 - 28
Baking & Snack - June 2019 - 29
Baking & Snack - June 2019 - Doughnut Peddler - GO EAST, YOUNG MAN
Baking & Snack - June 2019 - 31
Baking & Snack - June 2019 - 32
Baking & Snack - June 2019 - 33
Baking & Snack - June 2019 - 34
Baking & Snack - June 2019 - 35
Baking & Snack - June 2019 - Custom metalwork for signature donuts
Baking & Snack - June 2019 - 37
Baking & Snack - June 2019 - 38
Baking & Snack - June 2019 - Smith family values still guide the company
Baking & Snack - June 2019 - 40
Baking & Snack - June 2019 - 41
Baking & Snack - June 2019 - 42
Baking & Snack - June 2019 - International Series: Latin America - BRIDGING THE CULTURAL CROSSROAD
Baking & Snack - June 2019 - 44
Baking & Snack - June 2019 - 45
Baking & Snack - June 2019 - 46
Baking & Snack - June 2019 - Warning labels fuel broader array of health initiatives
Baking & Snack - June 2019 - 48
Baking & Snack - June 2019 - 49
Baking & Snack - June 2019 - 50
Baking & Snack - June 2019 - Enzymes - A RECURRING REACTION
Baking & Snack - June 2019 - 52
Baking & Snack - June 2019 - 53
Baking & Snack - June 2019 - 54
Baking & Snack - June 2019 - 55
Baking & Snack - June 2019 - 56
Baking & Snack - June 2019 - 57
Baking & Snack - June 2019 - 58
Baking & Snack - June 2019 - 59
Baking & Snack - June 2019 - 60
Baking & Snack - June 2019 - Inclusions - ENGAGING THE SENSES
Baking & Snack - June 2019 - 62
Baking & Snack - June 2019 - 63
Baking & Snack - June 2019 - 64
Baking & Snack - June 2019 - 65
Baking & Snack - June 2019 - 66
Baking & Snack - June 2019 - 67
Baking & Snack - June 2019 - 68
Baking & Snack - June 2019 - 69
Baking & Snack - June 2019 - 70
Baking & Snack - June 2019 - TECHNICALLY SPEAKING - ON THE WIND
Baking & Snack - June 2019 - 72
Baking & Snack - June 2019 - Cracker Technology - BALANCED CONTROL
Baking & Snack - June 2019 - Spraying on target
Baking & Snack - June 2019 - 75
Baking & Snack - June 2019 - 76
Baking & Snack - June 2019 - 77
Baking & Snack - June 2019 - 78
Baking & Snack - June 2019 - 79
Baking & Snack - June 2019 - 80
Baking & Snack - June 2019 - 81
Baking & Snack - June 2019 - 82
Baking & Snack - June 2019 - Mixing - ZEN AND THE ART OF MIXING
Baking & Snack - June 2019 - 84
Baking & Snack - June 2019 - 85
Baking & Snack - June 2019 - 86
Baking & Snack - June 2019 - 87
Baking & Snack - June 2019 - 88
Baking & Snack - June 2019 - 89
Baking & Snack - June 2019 - 90
Baking & Snack - June 2019 - 91
Baking & Snack - June 2019 - 92
Baking & Snack - June 2019 - 93
Baking & Snack - June 2019 - 94
Baking & Snack - June 2019 - Icing and Glazing - SMOOTH AS SILK
Baking & Snack - June 2019 - 96
Baking & Snack - June 2019 - 97
Baking & Snack - June 2019 - 98
Baking & Snack - June 2019 - 99
Baking & Snack - June 2019 - 100
Baking & Snack - June 2019 - 101
Baking & Snack - June 2019 - 102
Baking & Snack - June 2019 - 103
Baking & Snack - June 2019 - 104
Baking & Snack - June 2019 - Line Isolation - HOLD THE LINE
Baking & Snack - June 2019 - 106
Baking & Snack - June 2019 - 107
Baking & Snack - June 2019 - 108
Baking & Snack - June 2019 - 109
Baking & Snack - June 2019 - 110
Baking & Snack - June 2019 - 111
Baking & Snack - June 2019 - 112
Baking & Snack - June 2019 - Weighing and Scaling - CONSISTENT ACCURACY
Baking & Snack - June 2019 - 114
Baking & Snack - June 2019 - 115
Baking & Snack - June 2019 - 116
Baking & Snack - June 2019 - 117
Baking & Snack - June 2019 - 118
Baking & Snack - June 2019 - SANITATION STRATEGIES - SOLVE FOR X
Baking & Snack - June 2019 - Meeting Preview: IBIE - PERFECTING ARTISAN
Baking & Snack - June 2019 - 121
Baking & Snack - June 2019 - IBIE Artisan Education
Baking & Snack - June 2019 - 123
Baking & Snack - June 2019 - 124
Baking & Snack - June 2019 - Meeting Preview: Pack Expo - PINNACLE OF PACKAGING
Baking & Snack - June 2019 - Events
Baking & Snack - June 2019 - 127
Baking & Snack - June 2019 - 128
Baking & Snack - June 2019 - 129
Baking & Snack - June 2019 - Featured Innovation Center
Baking & Snack - June 2019 - 131
Baking & Snack - June 2019 - Ingredients & Formulating
Baking & Snack - June 2019 - 133
Baking & Snack - June 2019 - 134
Baking & Snack - June 2019 - 135
Baking & Snack - June 2019 - Equipment & Packaging
Baking & Snack - June 2019 - 137
Baking & Snack - June 2019 - 138
Baking & Snack - June 2019 - 139
Baking & Snack - June 2019 - Patents
Baking & Snack - June 2019 - 141
Baking & Snack - June 2019 - New on the Shelf
Baking & Snack - June 2019 - MARKETPLACE
Baking & Snack - June 2019 - 144
Baking & Snack - June 2019 - 145
Baking & Snack - June 2019 - 146
Baking & Snack - June 2019 - 147
Baking & Snack - June 2019 - 148
Baking & Snack - June 2019 - 149
Baking & Snack - June 2019 - 150
Baking & Snack - June 2019 - 151
Baking & Snack - June 2019 - 152
Baking & Snack - June 2019 - AD INDEX
Baking & Snack - June 2019 - NEW PRODUCT SPOTLIGHT
Baking & Snack - June 2019 - 155
Baking & Snack - June 2019 - 156
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