Baking & Snack - June 2018 - 104
WATER REDUCTION
facilitate dry cleaning that includes vacuuming, brushing
or scraping material off surfaces. In areas where a material
is stubbornly caked-on, he suggested using alcohol-based
sanitizers to loosen it up. "If that's not enough, then I would
need to use a wet-cleaning process," Mr. Thorson said.
Here, he explained, the best alternatives are clean-inplace systems followed by controlled spot cleaning with
buckets, brushes and towels. Moreover, removable components can be shuttled to a remote, enclosed washing area
for cleaning them away from the production floor. For the
latter, Mr. Thorson compared it to a NASCAR pit-stop mentality. "You don't change the tire during a race," he said. "You
change the tire at a later date and just put on a new wheel."
Granted, having duplicate equipment requires a higher initial investment, but time is money in the long run.
"The worst-case scenario, in my mind - and at the bottom of the list - is flood cleaning and dragging out the
hoses and doing what one does in the meat industry by
washing down the ceilings, walls and equipment with copious amounts of water," Mr. Thorson noted.
Making more of less
Ryan Danhour, design project manager for Stellar, encouraged bakers to dampen expectations for using water in
dry production areas of a plant. While there isn't a magic
formula or technology for water reduction, he suggested
training line operators to minimize the "mess" created in
processing. "If you reduce the mess you make, you reduce
the amount of water needed to clean it up," he observed.
Additionally, use the proper ratio of chemical solutions,
water temperature and water pressure for cleaning. Be careful about what chemicals are used. A heated, chlorinated
solution - above 140˚F - will corrode stainless steel over
time. Relying on water restrictors will lower water pressure
and the amount used. "However, employees may sometimes remove these restrictions to make cleanup faster, but
of course, the trade-off is that they use more water," Mr.
Danhour said.
Mr. Pierce recommended that bakeries convert - or
explore the option of - dry-steam cleaning. "This method
can be used on product surfaces, packaging equipment and
building finishes," he said.
When switching to dry-steam or controlled-water cleaning, make sure walls, floors and their junctions are compatible to the process. If a baker is using peanut butter or other
allergens in a formula, this might require acid-proof or
temperature resistant floor coatings to make cleanup easier.
Top: Bun producers rely on many dry cleaning options to reduce downtime and
expedite changeovers.
Sosland Publishing Company
Bottom: Many bakeries use high-efficiency, natural-gas water heaters to
provide washdown water for cleaning their plants.
Stellar
104 Baking & Snack June 2018 / www.bakingandsnack.com
http://www.bakingandsnack.com
Baking & Snack - June 2018
Table of Contents for the Digital Edition of Baking & Snack - June 2018
Baking & Snack - June 2018
Contents
Contents
Editorial - Rolling with the changes
Newsfront - Bimbo expanding in China
Fritsch USA opens North America testing center
Nestle launches nutrition initiative to help children
Aryzta unveils €200 million restructuring plan
News - Ardent Mills apprenticeship program nears milestone
Schwan’s to open restaurant concept in Minnesota
In Memoriam
People/In Brief
Workplace Culture - Foundational Values
La Mie Caline - Bon Appetit, MON AMIE
Looking to invest at iba and IBIE
Building a world around corporate responsibility
Heightening the La Mie Caline experience
Kids’ Snacking - a double stamp of APPROVAL
PHOs - a never-ending story
Sports Nutrition - next-level PERFORMANCE
Texture & Taste - TRADING Gluten for Guns
The show of hands for gluten-free multiplies
TECHNICALLY SPEAKING - HIGHWAY TO HEALTHY
Dough Handling - Modern TRANSPORT
FRYING - STAYING UNDER CONTROL
An Integrated System
Water Reduction - avoiding ALL HAZARDS
Food safety boils down to best practices
Premium Packaging - PERCEPTION BECOMES REALITY
Closing the deal on a premium perception
Warehouse Management - TIME TO integrate
SANITATION STRATEGIES - earth DAYS
Events
Featured Innovation Center
Ingredients & Formulating
Equipment & Packaging
Patents
New on the Shelf
MARKETPLACE
AD INDEX
NEW PRODUCT SPOTLIGHT
Baking & Snack - June 2018 - Baking & Snack - June 2018
Baking & Snack - June 2018 - Baking & Snack - June 2018
Baking & Snack - June 2018 - 2
Baking & Snack - June 2018 - 3
Baking & Snack - June 2018 - 4
Baking & Snack - June 2018 - 5
Baking & Snack - June 2018 - 6
Baking & Snack - June 2018 - 7
Baking & Snack - June 2018 - 8
Baking & Snack - June 2018 - Contents
Baking & Snack - June 2018 - 10
Baking & Snack - June 2018 - Contents
Baking & Snack - June 2018 - Editorial - Rolling with the changes
Baking & Snack - June 2018 - 13
Baking & Snack - June 2018 - Aryzta unveils €200 million restructuring plan
Baking & Snack - June 2018 - 15
Baking & Snack - June 2018 - In Memoriam
Baking & Snack - June 2018 - 17
Baking & Snack - June 2018 - People/In Brief
Baking & Snack - June 2018 - 19
Baking & Snack - June 2018 - 20
Baking & Snack - June 2018 - Workplace Culture - Foundational Values
Baking & Snack - June 2018 - 22
Baking & Snack - June 2018 - 23
Baking & Snack - June 2018 - 24
Baking & Snack - June 2018 - 25
Baking & Snack - June 2018 - 26
Baking & Snack - June 2018 - 27
Baking & Snack - June 2018 - 28
Baking & Snack - June 2018 - La Mie Caline - Bon Appetit, MON AMIE
Baking & Snack - June 2018 - Looking to invest at iba and IBIE
Baking & Snack - June 2018 - 31
Baking & Snack - June 2018 - 32
Baking & Snack - June 2018 - 33
Baking & Snack - June 2018 - 34
Baking & Snack - June 2018 - 35
Baking & Snack - June 2018 - Building a world around corporate responsibility
Baking & Snack - June 2018 - 37
Baking & Snack - June 2018 - Heightening the La Mie Caline experience
Baking & Snack - June 2018 - 39
Baking & Snack - June 2018 - 40
Baking & Snack - June 2018 - 41
Baking & Snack - June 2018 - 42
Baking & Snack - June 2018 - Kids’ Snacking - a double stamp of APPROVAL
Baking & Snack - June 2018 - 44
Baking & Snack - June 2018 - 45
Baking & Snack - June 2018 - 46
Baking & Snack - June 2018 - 47
Baking & Snack - June 2018 - 48
Baking & Snack - June 2018 - 49
Baking & Snack - June 2018 - 50
Baking & Snack - June 2018 - 51
Baking & Snack - June 2018 - 52
Baking & Snack - June 2018 - PHOs - a never-ending story
Baking & Snack - June 2018 - 54
Baking & Snack - June 2018 - 55
Baking & Snack - June 2018 - 56
Baking & Snack - June 2018 - 57
Baking & Snack - June 2018 - 58
Baking & Snack - June 2018 - 59
Baking & Snack - June 2018 - 60
Baking & Snack - June 2018 - 61
Baking & Snack - June 2018 - 62
Baking & Snack - June 2018 - Sports Nutrition - next-level PERFORMANCE
Baking & Snack - June 2018 - 64
Baking & Snack - June 2018 - 65
Baking & Snack - June 2018 - 66
Baking & Snack - June 2018 - 67
Baking & Snack - June 2018 - 68
Baking & Snack - June 2018 - 69
Baking & Snack - June 2018 - 70
Baking & Snack - June 2018 - 71
Baking & Snack - June 2018 - 72
Baking & Snack - June 2018 - Texture & Taste - TRADING Gluten for Guns
Baking & Snack - June 2018 - 74
Baking & Snack - June 2018 - 75
Baking & Snack - June 2018 - 76
Baking & Snack - June 2018 - 77
Baking & Snack - June 2018 - The show of hands for gluten-free multiplies
Baking & Snack - June 2018 - 79
Baking & Snack - June 2018 - 80
Baking & Snack - June 2018 - 81
Baking & Snack - June 2018 - 82
Baking & Snack - June 2018 - TECHNICALLY SPEAKING - HIGHWAY TO HEALTHY
Baking & Snack - June 2018 - 84
Baking & Snack - June 2018 - Dough Handling - Modern TRANSPORT
Baking & Snack - June 2018 - 86
Baking & Snack - June 2018 - 87
Baking & Snack - June 2018 - 88
Baking & Snack - June 2018 - 89
Baking & Snack - June 2018 - 90
Baking & Snack - June 2018 - 91
Baking & Snack - June 2018 - 92
Baking & Snack - June 2018 - 93
Baking & Snack - June 2018 - 94
Baking & Snack - June 2018 - 95
Baking & Snack - June 2018 - 96
Baking & Snack - June 2018 - FRYING - STAYING UNDER CONTROL
Baking & Snack - June 2018 - 98
Baking & Snack - June 2018 - 99
Baking & Snack - June 2018 - An Integrated System
Baking & Snack - June 2018 - 101
Baking & Snack - June 2018 - 102
Baking & Snack - June 2018 - Water Reduction - avoiding ALL HAZARDS
Baking & Snack - June 2018 - 104
Baking & Snack - June 2018 - 105
Baking & Snack - June 2018 - Food safety boils down to best practices
Baking & Snack - June 2018 - 107
Baking & Snack - June 2018 - 108
Baking & Snack - June 2018 - Premium Packaging - PERCEPTION BECOMES REALITY
Baking & Snack - June 2018 - 110
Baking & Snack - June 2018 - 111
Baking & Snack - June 2018 - Closing the deal on a premium perception
Baking & Snack - June 2018 - 113
Baking & Snack - June 2018 - 114
Baking & Snack - June 2018 - 115
Baking & Snack - June 2018 - 116
Baking & Snack - June 2018 - 117
Baking & Snack - June 2018 - 118
Baking & Snack - June 2018 - Warehouse Management - TIME TO integrate
Baking & Snack - June 2018 - 120
Baking & Snack - June 2018 - 121
Baking & Snack - June 2018 - 122
Baking & Snack - June 2018 - 123
Baking & Snack - June 2018 - 124
Baking & Snack - June 2018 - SANITATION STRATEGIES - earth DAYS
Baking & Snack - June 2018 - Events
Baking & Snack - June 2018 - 127
Baking & Snack - June 2018 - Featured Innovation Center
Baking & Snack - June 2018 - 129
Baking & Snack - June 2018 - Ingredients & Formulating
Baking & Snack - June 2018 - 131
Baking & Snack - June 2018 - 132
Baking & Snack - June 2018 - 133
Baking & Snack - June 2018 - 134
Baking & Snack - June 2018 - Equipment & Packaging
Baking & Snack - June 2018 - 136
Baking & Snack - June 2018 - 137
Baking & Snack - June 2018 - 138
Baking & Snack - June 2018 - Patents
Baking & Snack - June 2018 - 140
Baking & Snack - June 2018 - 141
Baking & Snack - June 2018 - New on the Shelf
Baking & Snack - June 2018 - MARKETPLACE
Baking & Snack - June 2018 - 144
Baking & Snack - June 2018 - 145
Baking & Snack - June 2018 - 146
Baking & Snack - June 2018 - 147
Baking & Snack - June 2018 - 148
Baking & Snack - June 2018 - 149
Baking & Snack - June 2018 - 150
Baking & Snack - June 2018 - 151
Baking & Snack - June 2018 - 152
Baking & Snack - June 2018 - AD INDEX
Baking & Snack - June 2018 - NEW PRODUCT SPOTLIGHT
Baking & Snack - June 2018 - 155
Baking & Snack - June 2018 - 156
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