Baking & Snack - April 2005 - 55

PROCESSING TECHNOLOGY

O n t he
Breakthroughs in cookie and filling depositors allow
greater accuracy and more flexibility.
BY SHANE WHITAKER
ou have heard statistics regarding how the vast majority
of new products fail during
their first year. But food processors are undaunted by this and
are constantly looking to launch new
cookies, cakes, crackers and more.
New processing equipment sometimes facilitates the introduction of
new baked foods.
"We are helping customers put
new products on the market," said
the sales manager of an equipment
manufacturer, speaking about its
cookie depositors. In general, depositing encompasses a wide variety
of processes. Everything from cake
batters to tortilla dough can be portioned using depositors. Creme is
injected into snack cakes and pie filings placed into shells with depositors. Consistent with the many tasks
depositors perform, the equipment
also varies dramatically.
Engineers have continued to
make adjustments to existing depositors as well as introduce new
equipment to improve accuracy and
flexibility. Looking specifically at

Y

depositors for cookie and fillings, a
variety of changes have occurred to
expand their capabilities and offer
new options to bakers.
COOKIE CUTTERS. According to
the sales manager for one manufacturer, the company offers a new
depositor that has three integrated
heads for producing 3-color wirecut cookies. The cookie depositor,
which started out as an extruder,
features three sets of feed rollers
and pumps that are combined at
the die plate. The dough is wire-cut

as it exits the nozzle. The die heads
can be configured to create many
different cookies such as Christmas
or Halloween-themed products.
A die plate is also available for
making encrusted products that are
liquid- or jam-filled and completely
enclosed. This depositor uses a positive pump system for each nozzle,
which makes it very accurate with
weight control, the sales manager
added. The equipment manufacturer
uses the same volumetric positive
pump on all of its depositors for
cookies. In fact, it offers a pump

ᮣ This die plate allows production of wire-cut
cookies with up to three different colors and a
variety of inclusions.
MEINCKE

April 2005 / BAKING & SNACK / 57



Baking & Snack - April 2005

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